White Label Gold Ore Crushing Equipment Wholesaler
1. PAINPOINT driven اوپننگ
Are your gold processing operations constrained by inconsistent throughput, وڌيڪ سار سنڀال جي خرچ, and unpredictable recovery rates? بنيادي ڪرشنگ اسٽيج توهان جي سڄي بحالي واري سرڪٽ لاء سر مقرر ڪري ٿو, and suboptimal equipment here creates cascading inefficiencies. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل خرچ: بار بار لائنر تبديليون, اڻڄاتل برداشت جي ناڪامي, and high energy consumption per ton crushed directly erode profit margins.
اڻ شيڊول بند وقت: Equipment not engineered for abrasive gold ores succumbs to premature wear, halting your milling circuit and costing thousands per hour in lost production.
Bottlenecked Throughput: Inadequate feed opening or capacity limits your plant’s ability to process highergrade runs or expanded tonnage, capping revenue potential.
Poorly Sized Feed: Inconsistent product sizing from the primary stage overloads secondary crushers and reduces grinding circuit efficiency and overall gold recovery.
Is your current primary crushing solution a reliable asset or a persistent cost center? The right white label gold ore crushing equipment is a strategic investment to resolve these issues.
2. پيداوار جو جائزو
Our white label gold ore crushing equipment comprises robust, heavyduty jaw crushers engineered specifically for the demanding primary reduction of runofmine (روم) سون جو پٿر. These units are designed to accept large feed material (عام طور تي تائين 80% of the gape) and deliver a consistent, coarse product for conveyor transport to downstream processing.
آپريشنل ڪم فلو:
1. ROM ore is fed via dump truck or loader into the crusher’s vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), which scalps out fine material to bypass the crush chamber.
2. Oversize material enters the deep crushing chamber where a highstrength manganese steel jaw plate exerts immense compressive force.
3. The crushed product discharges onto the main plant conveyor at a preset closedside setting (سي ايس ايس), ensuring predictable sizing.
4. Advanced hydraulic systems allow for quick adjustment of the CSS and safe clearing of blockages without manual intervention.
ايپليڪيشن جو دائرو: هارڊروڪ سون جي معدنيات لاءِ مثالي (کوارٽز رگون, سلفائيڊ کڻڻ وارو پٿر), alluvial deposit operations requiring lump reduction, and as the primary unit in fixed or semimobile crushing plants.
حدون: Not suitable for direct wet crushing or as a standalone solution for final product sizing; requires integration with a conveying system and secondary/tertiary crushing stages for most mill feed specifications.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: بهتر ٿيل نپ زاويه ۽ ڊگھو لڪير اسٽروڪ | آپريشنل فائدا: ھڪڙي پاس ۾ اعلي گھٽتائي جي شرح کي چالو ڪري ٿو, increasing effective capacity and reducing load on downstream equipment | ROI اثر: Lower total system power draw and reduced capital outlay for secondary stage sizing
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: Fabricated from hightensile steel plate with reinforced stress points | آپريشنل فائدا: ناقابل برداشت مواد مان جھٽڪو لوڊ ڪرڻ جي خلاف غير معمولي استحڪام فراهم ڪري ٿو, minimizing frame fatigue and cracking | ROI اثر: وڌايل ساخت جي زندگي ڏهاڪن ۾ ماپي وئي, protecting core capital investment
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: Enables remote adjustment of crusher gap setting and provides automated overload protection by releasing under uncrushable conditions | ROI اثر: تائين جي تبديليءَ جو وقت گھٽائي ٿو 70% compared to manual shim systems and prevents catastrophic damage from tramp metal
Abrasion Resistant Jaw مري وڃي ٿو | ٽيڪنيڪل بنياد: پريميئم مينگنيز اسٽيل مصر جو دانت پروفائل ڊيزائن سان | آپريشنل فائدا: Significantly extends wear life in highly abrasive quartz environments, maintaining optimal throughput longer | ROI اثر: Reduces consumable costs per ton crushed by 2540% based on field data versus standard profiles
Integrated Vibration Monitoring Points | ٽيڪنيڪل بنياد: Strategically placed sensor pads for periodic or continuous monitoring | آپريشنل فائدا: Allows maintenance teams to track bearing condition and mechanical balance, facilitating predictive maintenance scheduling | ROI اثر: Prevents unplanned failures, ترجمو ڪرڻ >95% planned availability
مرڪزي گريسنگ سسٽم | ٽيڪنيڪل بنياد: Automated lubrication lines routed to all major bearing points from a single access station | آپريشنل فائدا: Ensures critical components are reliably lubricated during operation, enhancing bearing life and reducing manual labor risk | ROI اثر: ناڪامين جي وچ ۾ وقت وڌائي ٿو (ايم بي ايف) for bearings by approximately 30%
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our White Label Gold Ore Crushing Solution | فائدو (% سڌارو) |
|||||
| دستيابي (اپٽائم) | 8892% | >95% | +4% جي طرف +7% |
| مينگنيز وير لائف | 120,000 150,000 ٽين | 180,000 220,000 ٽين | +40% |
| توانائي جو واھپو | Standard motor rating for given throughput | Optimized kinematics reduce peak load demand | 12% في ٽين ٽڪر |
| ChangeOut Downtime (لينر)| 812 ڪلاڪ | 46 هائيڊولڪ مدد سان ڪلاڪ | 50% |
| ذريعي پٽ مطابقت | +/ 15% variance over liner life | +/ 7% variance due to chamber & پروفائل ڊيزائن | +53% وڌيڪ مسلسل |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 1,800 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on feed size and material density.
فيڊ کولڻ: From 800mm x 600mm up to 1500mm x 1200mm.
بجلي جي گهرج: کان اليڪٽرڪ ڊرائيو موٽر 75 kW کان 250 ڪلواٽ; configured for hightorque startup.
مواد جي وضاحت: اعلي سطحي اسٽيل فريم; ASTM A128 Grade B3/B4 manganese steel jaw dies; جڙيل مصر اسٽيل سنسڪرت shaft; heavyduty spherical roller bearings.
جسماني طول و عرض (عام ماڊل): لڳ ڀڳ. ڊگھائي: 4.5م; ويڪر: 3.2م; اوچائي: 3.5م (فيڊر کان سواء).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed بيرنگ; suitable for altitudes up to 3,000 ميٽر.
6. درخواست جا منظر
West African HardRock Mine
Challenge A midtier operator faced excessive downtime every 68 weeks for manual jaw plate gap adjustment and frequent bearing seizures due to dust ingress in their primary crusher.
Solution Implementation of our white label jaw crusher with full hydraulic toggle adjustment and a centralized multipoint greasing system with improved seals.
Results Planned availability increased from 86% جي طرف 94%. Maintenance intervals extended by over two months annually through faster adjustments alone.
North American Heap Leach Operation
Challenge A contractor needed higher primary throughput without increasing plant footprint or secondary crusher size to handle a new ore body with variable hardness.
Solution Installation of a deepchamber jaw crusher variant offering a higher reduction ratio in the primary stage.
Results Primary throughput increased by ~18%, delivering optimally sized feed directly into existing secondary cone crushers without modification.
7. تجارتي خيالات
Our white label gold ore crushing equipment is offered under flexible commercial terms tailored for B2B procurement:
قيمت جا درجا: Based on capacity rating and optional feature packages (بنياد / ڪارڪردگي / پريميئم).
اختياري خاصيتون: Integrated metal detection systems, automated lubrication systems with monitoring, special wear liners for highsulphide ores,
skidmounted configurations.
سروس پيڪيجز: Choose from basic commissioning support up to comprehensive multiyear planned maintenance agreements including parts discounts,
مقرر ڪيل چڪاس,
۽ ترجيحي ٽيڪنيڪل سپورٽ.
فنانسنگ جا اختيار: We work with partner financial institutions
to offer competitive equipment leasing structures,
ڪرائي تي ڏيڻ وارا پروگرام,
or project financing solutions that align with your capital expenditure cycles.
8. FAQ
Q1 Are these crushers compatible with my existing plant conveyors and feeders?
A1 ها,
they are engineered
using industrystandard mounting configurations
خارج ٿيڻ جي اوچائي,
They can be integrated into both new greenfield sites
brownfield plant upgrades
Q2 منهنجي پاور ڊرا تي متوقع آپريشنل اثر ڇا آهي?
A2 Field data shows our optimized kinematics can reduce specific energy consumption per ton crushed by approximately compared traditional designs leading lower overall operating costs
Q3 What commercial terms are standard?
A3 We typically operate on FOB Incoterms with payment structured as down payment against proforma invoice balance before shipment Extended terms may be available subject credit approval
Q4 How long does implementation take from order commissioning?
A4 For standard models lead time is typically weeks Delivery installation scheduling depends final site readiness our engineers can provide detailed project timeline upon request
Q5 Do you provide wear parts after initial purchase?
A5 Yes we maintain full supply critical wear spare parts including jaw dies side plates toggle seats bearings ensuring ongoing support throughout equipment lifecycle
