وائٹ ليبل گولڊ اڪري کرشنگ سامان ٺاهيندڙ
تجارتي خريد ڪندڙن لاء ھدف ٿيل مواد: Gold Ore Crushing Equipment
1. Addressing Critical Operational Challenges in Gold Ore Processing
Is your gold processing plant consistently meeting its recovery targets and throughput quotas? Operational bottlenecks at the primary crushing stage create costly ripple effects throughout your entire circuit. اهم چئلينج شامل آهن:
هاء Abrasion خرچ & بند وقت: The abrasive nature of quartzrich gold ore leads to rapid wear on crusher liners and components, resulting in frequent maintenance stops and high parts replacement costs.
Throughput Inconsistency: Inefficient reduction ratios or frequent blockages from wet, sticky feed material disrupt steady feed to your SAG/Ball mills, directly impacting grinding circuit efficiency and overall plant output.
ذرات جي شڪل & Size Issues: Poorly configured crushing can produce excessive fines or irregularly shaped material, which negatively affects downstream processes like gravity separation, leaching kinetics, or flotation recovery rates.
توانائي جي شدت: Inefficient crushing equipment consumes disproportionate power per ton of ore processed, making energy costs a significant and variable operational expense.
Are you evaluating how to reduce your cost per ton, increase plant availability, and improve the quality of feed to your recovery circuits?
2. پيداوار جو جائزو: HeavyDuty Primary Jaw Crusher for Gold Ore
Our engineered primary crushing solution is a robust, highcapacity jaw crusher specifically configured for the demanding environment of runofmine (روم) gold ore processing. It serves as the first critical stage in comminution, preparing material for secondary crushing or direct feed to milling circuits.
آپريشنل ڪم فلو:
1. ROM معدنيات (مخصوص فيڊ سائيز تائين) is delivered via dump truck or loader into the crusher’s vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. The VGF removes natural fines and directs oversize material into the deep crushing chamber of the jaw crusher.
3. A highinertia flywheel and aggressive nip angle facilitate consistent compressive breaking of even the toughest, most abrasive quartz veins.
4. Crushed product is discharged onto a main conveyor at a controlled top size, ready for the next stage of processing.
ايپليڪيشن جو دائرو: Ideal for stationary or semimobile primary crushing stations in hard rock gold mining operations (lode deposits). Best suited for feed with compressive strength under 350 ايم پي اي.
حدون: Not designed as a standalone solution for complete circuit comminution; requires integration with secondary/tertiary crushing or milling for final liberation.
3. بنيادي خاصيتون: Engineered for Durability & ٻاھر
Our gold ore jaw crusher incorporates specific design features to address the unique challenges of precious metal extraction.
Reinforced Chamber Design | ٽيڪنيڪل بنياد: Highchromium iron (HiCr) liner plates with optimal kinematics | آپريشنل فائدا: Withstands extreme abrasion from silica, extending liner life by up to 40% over standard manganese steel in field tests. | ROI اثر: Reduces liner inventory costs and changeout downtime, lowering maintenance cost per ton.
Adaptive Discharge Setting | ٽيڪنيڪل بنياد: Hydraulic toggle adjustment system with pushbutton controls | آپريشنل فائدا: Allows operators to adjust CSS quickly and safely without manual shims, جيتوڻيڪ لوڊ هيٺ. | ROI اثر: Enables rapid optimization for varying ore hardness or downstream requirements, maximizing circuit flexibility and throughput.
انٽيگريڊ ڊسٽ سپپريشن | ٽيڪنيڪل بنياد: Strategically placed nozzle manifolds plumbed into crusher frame | آپريشنل فائدا: Minimizes silica dust at the feed point and discharge, improving site air quality and reducing health risks. | ROI اثر: Lowers compliance costs and mitigates risk of regulatory shutdowns due to air quality violations.
HighInertia Flywheels | ٽيڪنيڪل بنياد: Precisely calculated rotational mass stored in heavyduty flywheels | آپريشنل فائدا: Maintains consistent crushing momentum through variable feed conditions, reducing power surges and preventing stall events. | ROI اثر: Protects drive components from shock loads and contributes to stable energy consumption.
CorrosionResistant Hydraulics | ٽيڪنيڪل بنياد: Sealed hydraulic system with corrosioninhibiting fluid compatible with wet environments | آپريشنل فائدا: Ensures reliable operation of adjustment and clearing functions in all weather conditions common to processing plants. | ROI اثر: Eliminates hydraulic failures due to contamination, اڻڄاتل اسٽاپن جو هڪ وڏو سبب.
4. مقابلي جا فائدا
The following performance metrics are based on industrystandard testing protocols compared against average baseline data for conventional primary jaw crushers in similar gold ore applications.
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our Gold Ore Jaw Crusher Solution | فائدو |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو) | ~ 450,000 ٽين | ~630,000 tons (documented avg.)| +40% |
| مشيني دستيابي | 9294% | 96%+ (design target) | +34% |
| بجلي جو استعمال في ٽين| بيس لائين (100%)| ~95% of baseline| 5% |
| Tramp Metal Recovery Time| 4560 منٽ| <30 منٽ (system dependent)| 50% |
_Dependent on ore competency; Requires optional hydraulic toggle lift system._
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: GPJC1500
فيڊ کولڻ: 59"x 47" (1500mm x 1200mm)
وڌ ۾ وڌ فيڊ سائيز: 47” (1200ايم ايم) ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 6”-12“ (150مليم - 300mm)
گنجائش جي حد: 450 - 850 ايس ٽي پي ايڇ (CSS تي منحصر & مادي خاصيتون)
ڊرائيو پاور جي گهرج: 300 ايڇ پي / 250 kW برقي موٽر (Vbelt driven)
ڪل وزن (صرف کولہو): ~ 125,000 پائونڊ (~ 56,700 ڪلوگرام)
اهم مواد جي وضاحت: Main frame – fabricated steel plate; Jaw dies – premium HiCr iron; Eccentric shaft – forged alloy steel; Spherical roller bearings.
ماحولياتي آپريٽنگ رينج: 20°C کان +45°C (4°F کان +113°F). Designed for operation at altitudes up to 10,000 فوٽ.
6. ايپليڪيشن منظرنامو
HighThroughput Open Pit Mine Challenge:
A largescale openpit operation faced escalating maintenance costs and unpredictable liner failure on their primary crushers processing highly abrasive ore.
حل:
Implementation of two GPJC1500 units with reinforced chamber design and advanced liner profiles.
نتيجا:
Liner life extended from an average of ~400k tons to ~580k tons per set. Combined with faster changeout procedures, this contributed to a documented increase in annual crusher availability by approximately 320 ڪلاڪ.
Remote Arctic Site Challenge:
A remote hardrock mine required extreme reliability due to limited spare parts inventory and high logistical costs for repairs during harsh winter conditions.
حل:
Installation of our primary jaw crusher package with corrosionresistant hydraulics factoryfilled with lowtemperature fluid and equipped with integrated bearing temperature monitoring.
نتيجا:
Achieved mechanical availability exceeding 96% over three winter seasons. Proactive monitoring prevented two potential bearing failures during critical periods.
تجارتي خيالات
سامان جي قيمت جا درجا:
1. Base Crusher Package includes mainframe assembly; standard jaw dies; motor drive guards; lubrication نظام; basic tool kit.
2.Premium Package adds hydraulic setting adjustment; automatic grease lubrication system; spare parts kit including wear items; تنصيب جي نگراني.
3.Turnkey Skid Package includes Premium Package features plus delivery preassembled on a heavyduty structural skid base; integrated walkways/ladders; motor starter/VFD prewired in local control panel.
اختياري خاصيتون:
Spare Parts Kits tailored by expected annual throughput
ڊسٽ سپپريشن سسٽم انٽيگريشن
Rock Breaker Boom Bracket Kits
Remote Monitoring Hardware
سروس پيڪيجز:
Annual Inspection & Optimization Plan
OnSite Technician Support Contracts
Liner ChangeOut Assistance Programs
فنانسنگ جا اختيار:
Flexible leasetoown structures are available through our partners
Project financing can be arranged for qualified developments
Rental units available for shortterm needs or pilot plant testing
FAQ:
What is the expected total cost of ownership over five years?
Industry analysis shows that initial capital outlay typically represents only ~30% of total lifecycle cost Our design focuses on reducing the dominant ~70% comprised of energy maintenance downtime Our team can provide a detailed TCO model based on your specific operating parameters
How does this equipment integrate with my existing secondary/tertiary circuit?
Our engineering team provides comprehensive interface drawings including recommended chute designs conveyor specs discharge heights We ensure compatibility with both fixed plant layouts modular setups
What are typical installation lead times?
Lead times vary based on configuration For standard models delivery is typically within X weeks after order confirmation Turnkey skid packages require X weeks due additional fabrication time Expedited options may be available
ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
Yes we offer guaranteed capacity throughput figures based on certified test results from your representative ore sample subject mutually agreed upon feed size distribution moisture content
What training is provided for our operations maintenance staff?
We include comprehensive operational manuals video libraries Onsite commissioning includes handson training sessions covering safe operation routine maintenance troubleshooting procedures Additional training modules are available
