White Label Coke Vibration Screen Samples
1. PAINPOINT driven اوپننگ
Is your bulk material handling operation losing profitability to inefficient screening? عام چئلينج معياري وائيبريشن اسڪرين سان سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. ڇا توهان تجربو ڪري رهيا آهيو:
Excessive Downtime for Screen Cloth Changes: Frequent blinding and wear of screen media halts production, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Poor stratification and material carryover result in offspec product, گراهڪن جي رد ڪرڻ جي ڪري, ٻيهر پروسيسنگ خرچ, and wasted raw materials.
اعلي سار سنڀال & توانائي خرچ: Inefficient drive systems and structural failures from unbalanced vibration demand constant attention and consume excessive power.
محدود عمل لچڪدار: A single screen cannot adapt to varying feed rates or material characteristics, forcing compromises in your entire process flow.
What if a screening solution could systematically address these issues, turning a cost center into a reliable efficiency driver?
2. پيداوار جو جائزو
The White Label Coke Vibration Screen is a highcapacity, linear motion screening machine engineered for the precise sizing and scalping of bulk materials like foundry coke, دھاتي ڪوڪ, and similar aggregates. Its design focuses on durability and consistent performance in demanding mineral processing and material handling applications.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Material is evenly distributed across the full width of the screen inlet.
2. موثر Stratification: dualvibrator ٺاهيل لڪير واري حرڪت تيزي سان مواد کي ترتيب ڏئي ٿي, forcing fines downward to the screen surface while conveying oversize toward the discharge end.
3. Accurate Separation: Sized fractions pass through precisely tensioned screen panels or are discharged as oversize at designated outlets.
4. مسلسل خارج ٿيڻ: Separated material streams are conveyed away for further processing or stockpiling.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Dry screening of coke (foundry, metallurgical), sinter کاڌو, ٻيهر استعمال ٿيل مجموعا, پٿر ٿيل پٿر, and similar granular materials (typically 0.1mm to 150mm).
حدون: Not designed for wet screening processes, highly abrasive slurries, يا چپچپا, claybound materials without significant modification.
3. بنيادي خاصيتون
Modular Screen Deck System | ٽيڪنيڪل بنياد: Independently tensioned polyurethane or wire mesh panels on a rigid substructure | آپريشنل فائدا: پينل انفرادي طور هيٺان ۾ تبديل ڪري سگهجي ٿو 30 minutes without dismantling adjacent decks or feed boxes. | ROI اثر: منصوبابندي ڪيل سار سنڀال جي وقت تائين گھٽائي ٿي 70% compared to bolteddown panel systems.
Dual CounterRotating Eccentric Shaft Drive | ٽيڪنيڪل بنياد: Two synchronized vibrators generating a true linear motion with adjustable stroke | آپريشنل فائدا: Provides optimal material travel speed and stratification with minimal transmitted dynamic loads to the support structure. | ROI اثر: Lowers structural maintenance costs and reduces energy consumption per ton processed by an average of 1520%.
HeavyDuty Coil اسپرنگ آئسوليشن | ٽيڪنيڪل بنياد: Multiple highcycle fatiguerated steel coil springs at each support point | آپريشنل فائدا: ختم ڪري ڇڏي ٿو 95% متحرڪ قوتن جو, protecting the building structure and allowing for installation on elevated floors. | ROI اثر: Eliminates the need for massive concrete foundations, reducing installation time and capital cost.
بند ٿيل ڊسٽ ٽائيٽ ڊيزائن | ٽيڪنيڪل بنياد: Continuous sealing system between decks, پاسي واري پليٽ, and discharge hoods | آپريشنل فائدا: ماخذ تي مٽي جي اخراج تي مشتمل آهي, improving plant safety and environmental compliance. | ROI اثر: Lowers costs associated with external dust collection systems and reduces housekeeping labor.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: Automated manifold delivering grease to all critical vibrator bearing points | آپريشنل فائدا: Ensures optimal bearing life with minimal manual intervention from operators. | ROI اثر: Extends bearing service intervals by 3x, preventing catastrophic failure and unplanned stoppages.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | وائيٽ ليبل ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين ميڊيا تبديل ڪرڻ جو وقت (مڪمل ڊيڪ) | 812 ڪلاڪ (بند ٿيل نظام) | 50% تيز |
| زندگي گذارڻ (ڊرائيو سسٽم) | ~10,000 operating hours | >16,000 operating hours with centralized lube| >60% گهڻي زندگي |
| توانائي جو واھپو (kWh/ٽن) Baseline = X kW/Ton| X kW/Ton (standard circlethrow) ايڪس 0.85 ڪلوواٽ/ٽن (optimized linear motion)| ~ 15٪ وڌيڪ موثر |
| فورس ٽرانسميشن کي فائونڊيشن ڏانهن| هاءِ; requires massive concrete base| <5% منتقل ٿيل; can use elevated steel support| Enables more flexible plant layout |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: 1.2m کان 3.6m تائين ويڪر ۾ موجود آهي; ڊگھائي 4.8m کان 10m تائين. کان صلاحيتون 50 TPH کان مٿي 1200 TPH جو دارومدار اپرچر جي سائيز ۽ مادي کثافت تي.
بجلي جي گهرج: ڊرائيو موٽر جي حد تائين 2 x 7.5 kW کان 2 x 45 ڪلواٽ (400/690وي, 50/60هز). Isolation system requires no external power.
مواد جي وضاحت: Main frame heavyduty carbon steel (ايس 355 جي آر). Side plates abrasionresistant steel (AR400). Deck frames galvanized steel or stainlesssteel options.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان مختلف آهي; typical footprint is Length (+20%) x ويڪر (+10%) of screen deck nominal size. Weights range from ~5 tonnes to >25 ٽين.
ماحولياتي آپريٽنگ رينج: ماحول جي درجه حرارت: 20°C کان +45°C. Designed for indoor or sheltered outdoor installation with appropriate finishes.
6. درخواست جا منظر
Foundry Coke Production Plant – Final Product Sizing
چيلنج: A major foundry needed consistent +25mm 50mm lump coke but their existing screens suffered rapid blinding with fines (<5ايم ايم), causing offspec product batches every shift.
حل: Installation of a twodeck White Label Coke Vibration Screen with top deck polyurethane panels (50mm aperture) and bottom deck wire mesh (25mm aperture).
نتيجا: Achieved consistent product gradation (>98% خاص جي اندر). Panel blinding was eliminated due to effective linear stratification; media change intervals extended from weekly to quarterly.
Integrated Steelworks – Sinter Plant Feed Preparation
چيلنج: Fluctuations in crusher output led to overload conditions on sinter feed screens downstream, causing frequent bearing failures and unscheduled downtime exceeding 40 ڪلاڪ مهيني.
حل: Deployment of a heavyduty model with oversized vibrator bearings rated for higher Gforces and an integrated loadsensing control system that adjusts feed rate via PLC interface.
نتيجا: Field data shows a complete elimination of vibrationrelated bearing failures in the first year of operation. ٻوٽن جي دستيابي وڌي وئي 3%, translating directly to increased sinter production.
7 تجارتي خيالات
White Label Coke Vibration Screens are offered under a tiered pricing structure based on size specifications:
معياري سيريز (13 ڊيڪ): For most standard coke sizing duties; includes base motor options standard isolation springs dust covers
HeavyDuty سيريز: For hightonnage primary scalping or severeduty applications includes reinforced frames larger diameter shafts heavyduty bearings
Optional features include stainlesssteel contact parts variable frequency drives for stroke adjustment spray bar systems for limited antiblinding duty custom discharge hood designs
Service packages range from basic commissioning supervision through comprehensive multiyear maintenance agreements including parts kits remote monitoring support Financing options including equipment leasing are available through certified partners
FAQ
Q1 How does this vibration screen handle variations in feed rate?
A1 The linear motion design provides consistent conveying velocity even under variable load conditions For extreme variations an optional variable frequency drive allows operators finetune stroke amplitude ensuring separation efficiency across different throughputs
Q2 What is compatibility existing screen cloth inventory?
A2 Our modular deck system uses standardized tensioning rails accommodating most commercially available polyurethane panel hookstyles wire mesh types This minimizes need complete media replacement during initial transition
Q3 What typical installation timeline look like?
A3 Most units require minimal foundation work due effective isolation Preassembled modules reduce onsite assembly time Typical installation commissioning period ranges days weeks depending complexity existing plant infrastructure
Q4 How does operational noise level compare other screens?
A4 Enclosed design combined coil spring isolation typically results sound pressure levels below dB(اي) measured meter from machine meeting most stringent workplace health safety regulations
Q5 What warranty provided key components?
A5 Standard warranty covers defects materials workmanship months operation Vibrator assemblies drive motors carry extended month warranty when registered our service program
Q6 Can this screen integrate our existing PLC control system?
A6 Yes units come equipped standard motor starters protection but can furnished with interfaceready control panels providing run status fault alarms remote start stop capability facilitating integration central control room
Q7 Are spare parts readily available longterm?
A7 We maintain global inventory critical wear parts vibrator shafts bearings deck components ensuring availability minimize potential extended downtime
