وائيٽ ليبل ڪوڪ وائبريشن اسڪرين ٺاهيندڙ
1. PAINPOINT driven اوپننگ
Are your bulk material handling operations compromised by persistent screening inefficiencies? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the performance of a vibration screen directly impacts throughput, پيداوار جي معيار, ۽ هيٺئين لائن منافعي. عام چئلينج شامل آهن:
ضرورت کان وڌيڪ بند وقت: Frequent screen cloth changes and bearing failures halt your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Poor stratification and blinding lead to offspec material, پيداوار جي رد ٿيڻ جي نتيجي ۾, ٻيهر ڪم ڪرڻ جي قيمت, and customer dissatisfaction.
اعلي سار سنڀال بار: Designs with numerous lubrication points and complex assemblies demand excessive labor hours for routine servicing.
توانائي جي گھٽتائي: Older or poorly designed screens consume disproportionate power for their output, with vibration energy wasted as heat and noise rather than effective material separation.
ساخت جي ٿڪ: Inadequate dynamic force management leads to weld cracks and frame failures, demanding major unplanned repairs.
Is your operation seeking a reliable screening solution that maximizes uptime, ensures precise separation, and reduces total cost of ownership? The specification of your core screening equipment is a critical decision.
2. پيداوار جو جائزو
A White Label Coke Vibration Screen is a heavyduty industrial screening machine engineered for the precise sizing and scalping of petroleum coke (پيٽ ڪوڪ) and similar abrasive, dry bulk materials. It utilizes controlled vibratory motion to stratify and separate material by particle size across one or multiple deck surfaces.
آپريشنل ڪم فلو:
1. کاڌو & ورهائڻ: Raw coke is fed onto the screen’s inlet headbox, which evenly distributes material across the full width of the top deck.
2. Stratification & جدائي: HighGforce vibratory motion induces stratification, causing finer particles to descend through the bed to the screen media. Oversize material travels across the deck surface to the discharge end.
3. Sized Product Discharge: Correctly sized particles pass through the screen cloth apertures (ننڍو ڪرڻ), while oversize continues over the decks. Multiple decks allow for simultaneous production of several graded fractions.
ايپليڪيشن جو دائرو: پرائمري ماپ (ڇڪڻ) and secondary sizing/dedusting of petroleum coke (calcined يا سائي), دھاتي ڪوڪ, anodegrade coke, and other granular minerals with similar characteristics.
اهم حدون: Not designed for wet screening applications, sticky materials, or extremely fine (<1ايم ايم) separations without specialized screen media. Maximum feed size is constrained by deck aperture and machine design.
3. بنيادي خاصيتون
ماڊلر ڊيڪ سسٽم | ٽيڪنيڪل بنياد: Boltin/subframe construction | آپريشنل فائدا: تيز ميڊيا تبديلي کي فعال ڪري ٿو (<2 ڪلاڪ بمقابله. 8+ hours on welded designs) for different product grades | ROI اثر: Reduces downtime by over 75% per changeover, سالياني دستياب پيداوار جو وقت وڌائڻ.
HighEfficiency DualVibrator Drive | ٽيڪنيڪل بنياد: Two synchronized eccentric shaft vibrators generating linear motion | آپريشنل فائدا: مسلسل مهيا ڪري ٿي, fully adjustable stroke amplitude for optimal material travel rate and stratification | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1525% increase in throughput per unit area compared to singleshaft designs.
DustEncapsulated بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Labyrinth seals with grease purge ports in a rugged housing | آپريشنل فائدا: نازڪ بيئرنگ کي ٻرندڙ ڪوڪ مٽي جي داخل ٿيڻ کان الڳ ڪري ٿو, the leading cause of premature bearing failure | ROI اثر: بيئرنگ سروس جي زندگي کي سراسري طور وڌائي ٿو 40%, slashing parts costs and associated downtime.
HuckBolted فريم تعمير | ٽيڪنيڪل بنياد: Aircraftgrade hightensile fasteners installed with controlled tension | آپريشنل فائدا: سخت ٺاهي ٿو, maintenancefree frame immune to vibrational loosening and weld fatigue cracks common in boltedandwelded frames | ROI اثر: Eliminates costly annual frame rewelding repairs, ensuring structural integrity for a 20+ سال جي خدمت زندگي.
Optimized Sideplate & Crossmember Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) validated structure with tuned stiffnesstomass ratio | آپريشنل فائدا: Directs vibratory energy efficiently to the deck surface with minimal parasitic loss; reduces noise levels | ROI اثر: Lowers operational power consumption by up to 20% versus older models while improving screening accuracy.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | وائيٽ ليبل ڪوڪ وائبريشن اسڪرين حل | فائدو (% سڌارو) |
| : | : | : | : |
| Deck ChangeOut Time | 6 8 ڪلاڪ (welded panels) | < 2 ڪلاڪ (ماڊلر بولٽين) | ~75% faster |
| زندگي گذارڻ (Abrasive Duty)| 6 12 مهينا | 16 18 مهينا (پيش ڪيل) | ~40% longer |
| توانائي جو واھپو (t/kWh)| بيس لائين (1.0) | Improved efficiency (0.8) | ~ 20٪ گهٽتائي |
| Annual Structural Maintenance| Required welding/bolt tightening | Virtually eliminated (Huckbolted) | ~100% reduction |
| Screen Cloth Utilization| Premature blinding & wear even wear pattern from optimized Gforce/distribution up to ~30% longer |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Sizes from 1.2m x 3m up to 2.4m x 6m (single & ڊبل ڊيڪ). کان صلاحيتون 50 TPH تائين 800 TPH depending on model, aperture size, ۽ مادي خاصيتون.
ڊرائيو & بجلي جي گهرج: Dual vibrator motor drive; Motors rated IP66 protection. Total installed power ranges from 7.5 kW کان 30 kW في يونٽ (400V/50Hz يا ٻيا معيار).
مواد جي وضاحت: Sideplates: Highyieldstrength steel plate (>350 ايم پي اي). ڊيڪ فريم: Hardened channel or tubular construction. Screen Media Support: Rubbercoated steel or polyurethane tensioning systems standard.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان خاص طور تي مختلف آهي; Design emphasizes low headroom requirements for easier plant integration.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; Suitable for outdoor installation with appropriate motor enclosures.
6. درخواست جا منظر
[پيٽروليم ڪوڪ ڪليننگ پلانٽ] چيلنج: A major calciner needed consistent removal of +50mm oversize from kilndischarged coke but faced weekly downtime due to rapid cloth wear and bearing seizures on existing screens.حل: Installation of two parallel White Label Coke Vibration Screens equipped with modular decks polyurethane media.نتيجا: Deck change time reduced from one full shift to under two hours per screen; Bearing replacements eliminated for over 18 مهينا; Plant achieved a quantified increase in annual throughput valued at approximately $220k.
[Metallurgical Coke Handling Facility] چيلنج: Blinding of screen apertures by highmoisture “sticky” fines was causing significant capacity loss downstream.حل: Implementation of a White Label Coke Vibration Screen configured with highGforce linear stroke combined with an effective balltray deblinding system.نتيجا: Sustained screening efficiency remained above % even during highhumidity periods; eliminated daily manual cleaning shifts previously required reclaiming over $80k annually in labor costs.
[Bulk Port Loading Terminal] چيلنج: Screening anodegrade coke prior ship loading required extreme reliability due tight vessel schedules unplanned stoppages incurred severe demurrage fees.حل: A ruggedized White Label Coke Vibration Screen built port duty featuring enhanced corrosion protection oversized bearings.نتيجا: The terminal recorded consecutive days operation without mechanical failure meeting every loading window past years achieving perfect schedule adherence eliminating demurrage risk
7 تجارتي خيالات
White Label Coke Vibration Screens are offered as capital equipment solutions designed longterm value investment
قيمت جا درجا
- Standard Duty Series For lower capacity requirements green coke applications
- HeavyDuty Series The core range most calcining metallurgical applications featuring all standard advantages
- SevereDuty Series Enhanced specifications ports extreme environments continuous operation
- Various feed headbox designs optimal distribution
- Multiple deck configurations
- Specialized screen media types tensioning systems
- Integrated dust encapsulation skirts
- Variable frequency drives precise process control
- آن لائين حالت جي نگراني سينسر
- توسيع وارنٽي منصوبن
- Scheduled maintenance contracts including parts kits
- Onsite training operators maintenance staff
اختياري خاصيتون شامل آهن:
سروس پيڪيجز دستياب:
فنانسنگ جا اختيار:
Flexible capital expenditure solutions can be facilitated including leaseto own agreements equipment financing through partner institutions help manage cash flow
8 FAQ
What is lead time typical delivery?
Lead times vary based model specification complexity Current standard range weeks from order confirmation confirmed engineering drawings Expedited options may available discuss
Can integrate existing plant control system?
Yes units are designed interface with central PLC systems Standard I/O provided motor starters vibration monitoring alarms Optional networkready VFDs condition monitoring packages enable direct integration
ڇا جاري سار سنڀال جي ضرورت آهي?
Primary tasks are regular visual inspections checking bolt tightness periodic greasing vibrator bearings via centralized ports using specified lubricant Full maintenance schedules detailed operation manual provided
Do you provide installation supervision commissioning?
Yes professional commissioning services are strongly recommended available purchase This ensures correct mechanical alignment operational setup achieving specified performance metrics includes handover training key personnel
ڇا اسپيئر پارٽس آساني سان دستياب آهن?
Critical spare parts bearings motor assemblies structural fasteners held stock ensure minimum downtime support Genuine OEM parts kits recommended maintain warranty performance guarantees
What typical expected service life machine?
With proper maintenance operating within design parameters core structure drive system engineered minimum years service life Components like screen cloth bearings consumable items replaced scheduled intervals usage
