مٿي ڏهه پٿر Crusher مشين Suppliers Datasheet
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پرائمري ڪرشنگ آپريشن ۾ اهم چئلينج اڪثر شامل آهن:
اعلي لباس حصو خرچ: Frequent replacement of manganese jaws or concaves due to abrasive feed material, costing tens of thousands annually in parts and labor.
اڻ شيڊول بند وقت: Catastrophic failure from uncrushable material or component fatigue, halting your entire processing line for 824 hours or more.
متضاد پيداوار جي درجه بندي: Fluctuating output sizes create bottlenecks for secondary crushers and screening circuits, مجموعي پلانٽ جي ذريعي گھٽائڻ 1530%.
اضافي توانائي واپرائڻ: پراڻو, inefficient drive systems and poor chamber designs lead to power costs that are disproportionate to actual tonnage crushed.
فيڊ جي تبديلي لاء سختي: Inability to handle a mix of hard abrasive rock and occasional clay or moisture without choking or packing.
Is your primary crushing station a source of constant maintenance concern and cost overruns? The solution lies in selecting a primary jaw crusher engineered not just for capacity, پر ملڪيت جي مجموعي قيمت لاء.
2. پيداوار جو جائزو
The cornerstone of any hard rock processing plant is a robust primary jaw crusher. This machine is designed as the first stage of size reduction, accepting large runofmine (روم) feed directly from the quarry face. Its operational workflow is straightforward yet critical:
1. کاڌ خوراڪ: ROM material (تائين 80% کولہو گپ جو) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (وي جي ايف ايف وي جي ايف) سيڪشن, which scalps out fines.
2. Compressive Crushing: Material enters the fixed and moving jaw dies. The elliptical motion applies immense compressive force, پٿر جي خلاف پٿر کي ٽوڙڻ.
3. خارج ٿيڻ: ڪٽيل مواد ترتيب ڏيڻ واري خارج ٿيڻ واري افتتاح ذريعي نڪرندو آهي (سي ايس ايس), with size determined by the gap at the bottom of the chamber.
ايپليڪيشن جو دائرو: Ideal for hightonnage processing of granite, بيسالٽ, پٿر جو پٿر, ۽ ٻيا گھڻا مجموعا. It is the default choice for stationary primary crushing stations.
اهم حدون: Not suitable for highly recycled concrete with excessive rebar without prescreening. تمام نرم تي ڪارڪردگي, nonabrasive stone may not justify capital expenditure compared to simpler impactors.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي نپ زاويه | ٽيڪنيڪل بنياد: Optimized kinematics for increased feed acceptance and reduced bridging | آپريشنل فائدا: Your operators experience fewer blockages and achieve higher volume reduction in a single pass | ROI اثر: تائين 10% higher throughput from improved feed kinetics, maximizing capex utilization
HeavyDuty Fabricated Frame with StressRelieved Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) ensures uniform stress distribution under peak loads | آپريشنل فائدا: The structure withstands tramp metal events and cyclical loading without developing fatigue cracks | ROI اثر: وڌايل ساخت جي زندگي کان ٻاهر 20+ سخت فرض هيٺ سال, ڊگھي مدت جي اثاثن جي قيمت جي حفاظت
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: Replaceable hydraulic cylinder for setting adjustment and overload protection | آپريشنل فائدا: CSS changes can be made in minutes versus hours, and uncrushables are automatically cleared without manual intervention | ROI اثر: Reduces downtime for adjustments by over 90% and prevents costly damage from stall events
QuarryGrade Spherical رولر بيئرنگ & Labyrinth مهر | ٽيڪنيڪل بنياد: Oversized bearings rated for heavy radial and thrust loads with multistage protection from dust ingress | آپريشنل فائدا: Bearing service life exceeds 25,000 hours under normal conditions with reliable temperature performance | ROI اثر: Eliminates premature bearing failures that typically cost $15k$40k per event in parts and lost production
BoltOn Manganese Jaw Dies with Multiple Tooth Profiles | ٽيڪنيڪل بنياد: Reversible/wearable dies secured by mechanically locked wedges for safety and ease of service | آپريشنل فائدا: Your maintenance crew can perform liner changes safely within a single shift using standard tools | ROI اثر: تائين لائينر جي تبديلي جي وقت کي گھٽائي ٿو 50%, پلانٽ جي دستيابي کي وڌائڻ
PLCAutomated Lubrication & حالت مانيٽرنگ پورٽ | ٽيڪنيڪل بنياد: Centralized greasing points for toggle area with ports for vibration/temperature sensors | آپريشنل فائدا: Enables predictive maintenance scheduling based on actual wear data rather than calendar intervals | ROI اثر: Prevents 80% of lubricationrelated failures and allows justintime parts ordering
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| ٽين في ڪلاڪ في ڪلوواٽ (ابراھيندڙ گرينائيٽ) | 4.5 5.2 tph/kW | 5.8 6.4 tph/kW | +15% توانائي جي ڪارڪردگي |
| جيو مرڻ جي زندگي (Basalt Application) | 120,000 150,000 MTONs | 180,000 220,000 MTONs| +40% زندگيءَ جو لباس |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 1,500 ڪلاڪ| >2,200 ڪلاڪ| +46% آپريشنل اپ ٽائم |
| CSS ترتيب ڏيڻ جو وقت (مشيني بمقابله هائيڊولڪ)| 46 ڪلاڪ| <30 منٽ| 90% بند وقت |
| شور جي اخراج تي 1 ميٽر| ~110 ڊي بي اي| <105 ڊي بي اي| Compliant with stricter site regulations |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 300 1,800 MTPH (varies by feed material & سي ايس ايس)
فيڊ کولڻ: کان \(47" \times36"\) تائين \(60" \times48"\) (1,200mm x 900mm up to 1 ,500ايم ايم x 1 ,200ايم ايم)
وڌ ۾ وڌ فيڊ سائيز: تائين \(48"\) (\(1 ,200mm\)) ڪنڊ ڊگھائي
بجلي جي گهرج: \(150 \(350 kW\) برقي موٽر (\(200\)\(500 HP\)), ويبلٽ هلائيندڙ
ڪڪڙ جو وزن (فريم & Flywheels): \(55 ,000 \(130 ,000 lbs\) (\(25\)\(59 metric tons\)
مواد جي وضاحت: Main frame – fabricated \(AR400\) اسٽيل; Jaw dies – \(14\)\(18\%\) مينگنيز اسٽيل; Shaft - جعل سازي مصر فولاد.
جسماني طول و عرض (LxWxH): لڳ ڀڳ \((Length = \(1 .5x Feed Opening\)) x \((Width = \(2 .5x Feed Opening\)) x \((Height = ~\(10 ft\))\)
ماحولياتي آپريٽنگ رينج: کان وسيع گرمي پد لاء ٺهيل \(20^\circ C\) جي طرف \(+45^\circ C\). Dust seals effective in conditions up to \(10g/m^3\) particulate concentration.
6. درخواست جا منظر
وڏي گرينائيٽ ڪواري جي توسيع
Challenge A major aggregate producer needed to increase primary circuit throughput by 25 % without expanding their truck dump pocket or primary crusher footprint due to space constraints.
Solution Implementation of our highcapacity primary jaw crusher featuring the deepchamber design and an optimized eccentric throw speed profile.
حاصل ڪيل نتيجا a 28 % increase in tons per hour within the same foundation envelope while reducing specific energy consumption by 11 %. Payback period was calculated at 22 months based on increased sales volume alone.
شهري ريسائڪلنگ & Hard Rock Operation
Challenge A contractor processing both demolished concrete and natural limestone faced constant jamming from rebar in concrete slabs and needed rapid product size changes between different contracts.
Solution Deployment of our model equipped with a hydraulic toggle system with automatic release/reset functionality.
Results Uncrushable rebar bundles are now cleared in under 2 minutes automatically . Changeover between product settings (\(4 " base vs . 2 " drainage layer\)) is completed in under an hour versus a full shift previously , پلانٽ جي لچڪ وڌائڻ .
7. تجارتي خيالات
سامان جي قيمت سائيز / ظرفيت تي ٻڌل آهي:
ٽائر I (\(\(1200 tph\)): Customengineered solutions with performance guarantees ,extended wear packages ,and dedicated engineering support .
اختياري خاصيتون:
انٽيليٽ ٿيل موٽر بنيادي & ڊرائيو .
Steel structure / walkway package .
Belt scales & ٽرام ڌاتو ڳولڻ وارو نظام .
ريموٽ مانيٽرنگ ٽيليميٽيڪس پيڪيج .
سروس پيڪيجز:
1 . بنيادي وارنٽي : 12 مهينا / 2 ,000 hours on parts .
2 . توسيع ڪارڪردگي پلان : 36 مهينا / 10 ,000 hours covering major components with scheduled inspections .
3 . مڪمل خدمت جو معاهدو : Includes planned liner changes ,predictive maintenance analysis ,and guaranteed uptime percentages .
Financing Options available through partners include capital leases ,آپريٽنگ ليز,and projectbased financing tailored to greenfield developments or expansion projects .
8.FAQ
Q What if my feed material varies significantly in hardness ?
A Our jaw crushers are designed with an optimal nip angleand crushing stroke tomaintain efficient performance acrossa rangeof materials .Field data shows consistent product gradation even when switching between moderately abrasive limestoneand very hard trap rock .
Q How does this machine integratewith my existing secondary circuit ?
A We provide detailed interface drawingsfor chute workand structural support .Our technical team can reviewyour entire flow sheetto ensuretheprimary dischargegradation optimizesyour secondarycrusher'sloadand minimizescirculating loads .
Q ڇا آهي عام تنصيب ۽ ڪميشننگ ٽائم لائن ?
A Fora complete stationaryprimary crushing stationincluding feeder,کولہو,and discharge conveyor,the timelineis typically1216weeksfromorder toreleaseforproduction.This includesfoundationdesignreview,majorcomponentassembly,and supervisedstartupwith operator training .
Q Arewear حصا آساني سان دستياب آهن ?
A Yes.We maintaina globalnetworkof warehousesto ensurecritical wearpartslikejawdiesareavailablefor express shipment.Inventory levelsare monitoredagainstyour consumptionrates topreventstockouts .
Q Can you provideperformance guarantees ?
A ForTier IIand III solutions,yes.We offerguaranteeson minimumthroughput(tph),maximumpower consumption(kW/t),and maximumwearpartconsumption(گرام/ٽن)basedon your specificfeedmaterialanalysis .
Q What trainingis providedfor our operationsand maintenance crews ?
A We providecomprehensiveonsite trainingduringcommissioningcovering safeoperation,معمولي سار سنڀال جا طريقا,and advancedtroubleshooting.A detailedoperationsmanualwithparts listsis also suppliedin digitalformat .
Q Do you offertradeinoptionsfor ourexistingagingprimarycrusher ?
A Yes.We havean equipmentrefresh programthatcan provideavaluationforyour legacy machineryto beappliedtowardsthe purchaseof anewprimaryjawcrushersolution .
