Top Ten Stone Crusher Machine Oem Factory Quotation
Targeted Content for Commercial Buyers: Stone Crusher Machine Solutions
1. PAINPOINT driven اوپننگ
Managing aggregate production is a constant balance of output, قيمت, ۽ reliability. پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, the wrong stone crusher machine translates directly to eroded margins and operational headaches. ڇا توهان انهن مخصوص چئلينج کي منهن ڏئي رهيا آهيو?
اڻ شيڊول بند وقت: Bearing failures or component breakages halt your entire production line. Industry averages suggest unplanned crushing station downtime can cost over $1,500 في ڪلاڪ گم ٿيل پيداوار ۽ محنت ۾.
متضاد پيداوار جي درجه بندي: Poor crushing chamber design or wear part inconsistency leads to offspec material. اهو نتيجو پراڊڪٽ رد ڪري ٿو, ڇڪڻ واري چڪر, ۽ توانائي ضايع ڪيو.
اضافي لباس حصو خرچ: Rapid manganese wear or frequent diaphragm replacements turn your crusher into a cost center. Some operations report consumable costs exceeding 40% of their total crushing expense.
اعلي توانائي واپرائڻ: Inefficient drive systems and poor kinematics force your operation to pay a premium for every ton processed.
Limited Configuration Flexibility: A fixed plant design struggles to adapt to changing feed material or market demand for different aggregate sizes.
Selecting the right OEM partner for your stone crusher machine is not just an equipment purchase; it is a strategic decision impacting your site's profitability for the next decade.
2. پيداوار جو جائزو: پرائمري جبڑے کولہو
This product description focuses on a heavyduty primary jaw crusher, engineered as the first stage in mineral reduction for hard rock quarries, کان کني جا عمل, ۽ وڏي پيماني تي تعميراتي منصوبا.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large raw feed (تائين 80% of crusher gape) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي, which bypasses fines to increase primary throughput.
2. کمپريشن کرشنگ: مواد مقرر ٿيل ۽ حرڪت واري جبل پليٽ ۾ داخل ٿئي ٿو. The robust eccentric shaft drives the moving jaw in an elliptical motion, applying immense compressive force to fracture the rock.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The crushed product size is precisely controlled via a hydraulic or mechanical toggle adjustment system, allowing quick changes without stopping production.
4. خارج ٿيڻ & پهچائڻ: Crushed material exits at the bottom of the crushing chamber onto a main conveyor for transport to secondary crushing or screening stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for primary reduction of abrasive materials like granite, بيسالٽ, ۽ درياهه جو پٿر. Suited for stationary plants or mobile tracked setups requiring high hourly tonnage (2001500 TPH range).
حدون: Not designed for recycling mixed demolition waste with high rebar content without prescreening. Requires competent subbase preparation for stationary installations.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and longer jaw die length | آپريشنل فائدا: Increases capacity per stroke and produces a more consistent slabby product shape | ROI اثر: Reduces cycling frequency, lowering fuel/power consumption per ton by an estimated 812%.
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: Fabricated from highintegrity steel plate with reinforced ribbing | آپريشنل فائدا: Absorbs high cyclic loads without fatigue cracking, ڊگھي مدت جي تعميراتي سالميت کي يقيني بڻائي | ROI اثر: Extends machine service life beyond 20 years in demanding applications, سرمائيداري سيڙپڪاري جي حفاظت.
Hydrostatic Drive System | ٽيڪنيڪل بنياد: Direct hydraulic drive with variable displacement pumps | آپريشنل فائدا: Provides smooth startup under load, reversible operation to clear blockages, and infinite variable control of throughput | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 15% improvement in energy efficiency compared to traditional Vbelt drives with clutch systems.
Wedge Lock Jaw Die System | ٽيڪنيڪل بنياد: Mechanically locked wedges secure jaw plates without backing resin | آپريشنل فائدا: Enables singleperson jaw plate reversal or replacement in under two hours | ROI اثر: Cuts downtime for wear part maintenance by approximately 65%, سڌو سنئون پلانٽ جي دستيابي کي وڌائڻ.
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Preplumbed ports at key dust generation points (feed inlet & discharge) | آپريشنل فائدا: Allows direct connection to water spray systems for effective dust control from day one | ROI اثر: Facilitates compliance with site environmental regulations, avoiding potential fines and work stoppages.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| Manganese Jaw Life (ابراھيندڙ گرينائيٽ) | ~450,000 tons | ~620,000 tons | +38% |
| بجلي جو استعمال (kW per Ton) | 0.85 1.1 kW/Ton | 0.72 0.95 kW/Ton | تائين 18% وڌيڪ موثر |
| Average Time Between Failure (ايم بي ايف) | ~ 1,200 ڪلاڪ | ~1,850 hours | +54% اعتبار |
| 10 ميٽر جي مفاصلي تي شور جو اخراج| ~110 dB(اي) | ~102 dB(اي)| 8 ڊي بي(اي) گهٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل ريفرنس: JC1450 HeavyDuty Primary Jaw Crusher
فيڊ کولڻ: 56” x 45” (1420mm x 1140mm)
وڌ ۾ وڌ فيڊ سائيز: 47” (1200ايم ايم) edge length
بند طرف سيٽنگ (سي ايس ايس) حد: 6” – 12” (150mm – 300mm)
گنجائش جي حد (@ CSS): 450 - 1100 US TPH (410 - 1000 MTPH), dependent on material type.
ڊرائيو پاور جي گهرج: Tier IV Final / Stage V compliant diesel electric drive package rated at minimum of total system power draw.
مکيه فريم جي تعمير: ASTM A36 steel plate with internal reinforcement.
Total Installed Weight (صرف کولہو): لڳ ڀڳ. ~250 Tons
آپريٽنگ جي درجه حرارت جي حد: 25°C کان +50°C (13°F کان +122°F)
نوٽ: Full dimensional drawings and foundation load specifications are provided upon request.
6. درخواست جا منظر
سخت پٿر جي کوٽائي جي توسيع
چيلنج: A granite quarry needed to increase primary circuit throughput by over third but had limited space for a larger footprint plant layout.
حل: Implementation of two JC1450 jaw crushers in parallel with optimized feeder geometry.
نتيجا: Achieved a sustained throughput increase while maintaining final product cubicity specifications; reduced specific energy cost by per ton processed due to higher efficiency drives.
مکيه انفراسٽرڪچر پروجيڪٽ
چيلنج: A remote dam construction project required onsite aggregate production from extremely hard basalt with minimal logistical support for parts.
حل: Deployment of a mobile trackmounted plant centered on a modified JC1450 crusher with extendedlife wear packages and onboard maintenance tools.
نتيجا: The plant exceeded projected daily tonnage targets by maintained over availability throughout the project duration despite abrasive feed material.
7.تجارتي خيالات
Our stone crusher machines are offered under three primary commercial frameworks:
1.قيمت جا درجا:
بنيادي جوڙجڪ: Core crusher with standard manganese steel jaws electric motor drive guards covers standard warranty period ideal for operations with existing maintenance infrastructure
Performance Package: Includes extendedlife alloyed manganese liners hydrostatic drive system automated lubrication system integrated condition monitoring sensors extended warranty terms
Turnkey Skid Package: Crusher premounted on heavyduty structural skid complete with walkways handrails ladders motor starters local control panel reduces installation time commissioning costs
2.سروس پيڪيجز:
Platinum Support: Includes scheduled preventive maintenance inspections remote monitoring data analysis priority parts dispatch guaranteed response times
3.فنانسنگ جا اختيار:
Flexible capital solutions are available including equipment leasing longterm rental purchase plans structured around projected cash flow models
8.FREQUENTLY ASKED QUESTIONS
Q What is lead time from order placement delivery?
A For standard models lead time is typically weeks Custom configurations may require additional time Detailed schedule provided upon project confirmation
Q Are your machines compatible existing secondary tertiary crushing screening equipment?
A Yes Our stone crushers are engineered standard discharge heights conveyor interface points Integration studies conducted ensure compatibility
Q ڪهڙي تربيت ڏني وئي آپريٽرز جي سار سنڀال عملي?
A We offer comprehensive onsite training covering safe operation routine maintenance troubleshooting procedures Documentation includes detailed parts manuals service schedules
Q How does pricing structure work optional features?
A We provide transparent itemized quotation clearly showing base machine cost each optional addon This allows you select features match specific operational budget requirements
Q What warranty coverage included?
A Standard warranty covers defects materials workmanship months running hours whichever occurs first Extended warranty packages available critical components
Q Can you provide sitespecific layout foundation drawings?
A Yes Upon receiving basic site parameters our engineering team will generate certified foundation general arrangement drawings assist your civil contractors
