Top Ten Stone Crusher Machine Manufacturing Specification
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري پاڻ کي کولہو کان ئي اسٽيم. These include premature wear part failure leading to excessive maintenance costs, unplanned stoppages for clearing bridging and blockages, and inconsistent output gradation that strains downstream processes. ان کان سواء, inefficient power consumption directly impacts your costperton metric, while rigid configurations limit operational flexibility when feed material characteristics change.
How do you select a primary jaw crusher that delivers not just raw power, but predictable performance and total cost ownership? The solution requires a machine engineered to address these specific pain points with robust design and intelligent features.
2. پيداوار جو جائزو
جي GCJ Series HeavyDuty Primary Jaw Crusher is engineered for the first stage of reduction in quarrying, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. Its operational workflow is designed for maximum reliability: (1) Large feed material enters the deep crushing chamber with aggressive geometry. (2) A highstrength forged eccentric shaft and largediameter flywheels drive a powerful elliptical motion for efficient nipangle crushing. (3) Hydraulic adjustment systems allow for quick setting changes to control product size. (4) A hydraulic toggle tensioning system provides overload protection. (5) Crushed material discharges onto the main conveyor with minimal rebound.
This crusher is suitable for processing hard abrasive materials like granite, بيسالٽ, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. Its limitations include not being designed for ultrahighmoisture or sticky materials without proper feeder/scalper configuration, and it is a stationary primary solution requiring appropriate plant layout planning.
3. بنيادي خاصيتون
Modular Frame Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Eliminates stress concentration points, providing a foundation for longterm alignment stability under cyclic loading | ROI اثر: Reduces risk of catastrophic frame fatigue failure, extending structural life beyond 20+ سال.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Dualpurpose hydraulic cylinder replaces mechanical toggle plates and manual shims | آپريشنل فائدا: Enables remote setting adjustment in minutes and automatic tramp iron release without stopping the crusher | ROI اثر: Cuts downtime for product changes by up to 80% and prevents damage from uncrushables.
QuarryGrade Jaw Dies | ٽيڪنيڪل بنياد: Manganese steel composition with patented matrix reinforcement in highwear areas | آپريشنل فائدا: Provides extended service life with more consistent wear profile, maintaining cavity shape longer | ROI اثر: Increases throughput per die set by an average of 25%, لباس جي حصن لاء قيمت گھٽائڻ.
انٽيگريڊ موٽر بيس & Belt Guard | ٽيڪنيڪل بنياد: Unified casting that incorporates Vbelt drive guards and motor mounting platform | آپريشنل فائدا: تنصيب کي آسان بڻائي ٿو, enhances site safety by enclosing drive components, and ensures perfect drive alignment | ROI اثر: Reduces installation time by 30% and eliminates misalignmentrelated belt wear.
مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Manifold system linking all major bearing lubrication points to a single station | آپريشنل فائدا: Allows operators to perform complete routine lubrication from one safe, accessible location in under 10 منٽ | ROI اثر: Ensures consistent bearing care, preventing up to 95% of lubricationrelated bearing failures.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | GCJ Series Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Wear Life on Abrasive Granite | 120,000 150,000 ٽين في سيٽ | 180,000 200,000 ٽين في سيٽ | +33% وڌايل زندگي |
| Downtime for CSS Adjustment| 24 ڪلاڪ (manual shims) | <15 منٽ (hydraulic) | ~90% faster |
| بجلي جو استعمال (tph/kW) | Varies significantly; بيس لائين = 100%| آپٽمائزڊ ڪينيميٽيڪس & chamber design = 93% بنيادي طور تي| ~7% more efficient |
| Noise Emission at 1m Distance| ~110 dBA typical unprotected operation| 20 dB reduction |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: GCJ110 to GCJ160; کان 250 1,200 Mtph depending on feed material and closed side setting (سي ايس ايس).
فيڊ کولڻ: Ranges from 42” x 30” (1,050 x 750 ايم ايم) to 55” x 45” (1,400 x 1,100 ايم ايم).
بجلي جي گهرج: Electric motor drive from 110 ڪلواٽ (150 ايڇ پي) جي طرف 250 ڪلواٽ (350 ايڇ پي), standard at 60 Hz /460V/3Ph or customizable.
مواد جي وضاحت: Main frame fabricated from hightensile steel plate (>350 MPa yield). Eccentric shaft forged from EN24/4340 equivalent steel. Jaw dies premium manganese steel (1822%).
جسماني طول و عرض & وزن: Approximate operating weights from 28,000 ڪلو تائين 65,000 ڪلو. Comprehensive dimensional drawings are available per model.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing compatible with positive pressure systems.
6. درخواست جا منظر
سخت پٿر جي کوٽائي - گرينائيٽ مجموعي پيداوار
چيلنج: A granite quarry faced excessive downtime every two weeks for manual jaw gap adjustment using shims and suffered unplanned stops due to tramp metal.
حل: Implementation of a GCJ140 Primary Jaw Crusher with the full hydraulic toggle and adjustment system.
نتيجا: Adjustment time reduced to under 15 minutes per change. Two uncrushable events were automatically cleared without stopping production or causing damage. Annual throughput increased by an estimated 8% due to reduced operational delays.
LargeScale Construction & مسمار ڪرڻ واري ريسائڪلنگ
چيلنج: Processing reinforced concrete created high shock loads and variable feed size caused frequent chamber bridging.
حل: Installation of a GCJ125 model with its modular shockabsorbing frame design and deepchamber geometry optimized for slabby material.
نتيجا: Field data shows a significant reduction in visible frame stress patterns. Bridging incidents decreased by over 60%. The consistent product gradation improved secondary crusher efficiency.
7. تجارتي خيالات
The GCJ Series is offered in three primary tiers:
1. بنيادي جوڙجڪ: Core crusher with standard drives and motor base.
2.
3.ڪارڪردگي جو درجو: Includes hydraulic adjustment/toggle system integrated lubrication package.
4.PlantOptimized Tier: Full package including motor Vbelts starters acoustic enclosures walkways/platforms
Optional features include automated setting measurement wear monitoring probes special liners for extreme abrasion custom discharge heights
Service packages range from basic commissioning extended warranties on major components up to comprehensive annual performance audits guaranteed parts availability contracts
Financing options include capital lease operating lease or rentaltoown structures tailored through our network of industrial equipment financiers typically offering terms from 24 84 مهينا
8.FAQ
Q What is the compatibility of this jaw crusher with my existing vibrating grizzly feeder
A The GC J Series is designed to industry standard mounting configurations Dimensional drawings interface details are provided Engineering support is available ensure proper feeder height discharge trajectory integration
Q How does the hydraulic toggle system impact my maintenance crew s training requirements
A The system simplifies several complex procedures reducing required skill level adjustments Training typically requires one shift focused safe operation procedures troubleshooting common alerts
Q Can you provide data on expected total cost ownership compared other primary crushers
A Yes based historical field data we provide detailed TCO models factoring power consumption wear part life expected availability maintenance labor hours specific your material analysis
Q What are lead times standard versus customized configurations
A Standard model lead times range 12 20 weeks Customizations discharge height special paint require additional engineering may extend lead time approximately 4 هفتا
Q Is financing available international buyers
A Yes we work global network financial institutions can structure solutions comply local regulations multiple currencies Contact our commercial team discuss specific country requirements
