Top Ten Stone Crusher Machine Maker Cheap
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, selecting a reliable yet costeffective primary crushing solution is a critical capital decision fraught with operational risks. عام چئلينج شامل آهن:
گھڻي سار سنڀال جا خرچ: بار بار لائنر تبديليون, برداشت جي ناڪامي, and unplanned repairs directly impact your bottom line and labor allocation.
غير مطابقت رکندڙ ذريعي & پيداوار جي شڪل: Suboptimal crushing chambers lead to poor reduction ratios, حد کان وڌيڪ ڏنڊ, or irregular aggregate shape, affecting downstream process efficiency and product marketability.
اعلي توانائي واپرائڻ: Inefficient drive systems and outdated crushing technology result in unsustainable power costs per ton of material processed.
Abrasive ايپليڪيشنن ۾ تيز لباس: When processing hard rock or highly abrasive feed material, component wear life can be catastrophically short, driving up costperton metrics.
محدود جوڙجڪ لچڪدار: Fixed crusher designs cannot adapt to changing feed stock or final product requirements without significant additional investment.
مرڪزي سوال بڻجي ٿو: How can you secure a robust primary jaw crusher that delivers fundamental reliability and efficiency without the premium price tag of toptier brands?
2. پيداوار جو جائزو
The subject of this specification is a heavyduty پرائمري جبڑے کولہو, engineered as a costcompetitive entry in the stationary and portable crushing plant market. This machine is designed for the primary reduction of hard, گھڻائيندڙ مواد جهڙوڪ گرينائيٽ, بيسالٽ, ۽ درياهه جو پٿر.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (مخصوص فيڊ کولڻ تائين) وائبريٽنگ گرزلي فيڊر ۾ جمع ڪيو ويندو آهي (اختياري) or directly into the crusher's deep crushing chamber.
2. کمپريشن کرشنگ: The robust eccentric shaft drives the movable jaw plate in an elliptical motion against the fixed jaw plate, پٿر کي ڀڃڻ لاءِ زبردست دٻاءُ واري قوت لاڳو ڪرڻ.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The size of the crushed output product is controlled by hydraulically or mechanically adjusting the gap at the discharge point between the jaw plates.
4. مواد خارج ڪرڻ: Crushed material exits the chamber onto the main plant conveyor for transport to secondary crushing or screening stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for quarry primary crushing, کان کني جا عمل, ۽ وڏي پيماني تي تعميراتي فضول ريسائڪلنگ. Suitable for integration into both fixed plant and trackmounted mobile setups.
حدون: Not designed as a tertiary crusher for producing sand or very fine aggregates. وڌ ۾ وڌ فيڊ سائيز ۽ گنجائش ماڊل جي وضاحتن سان پابند آهن; exceeding these parameters will result in accelerated wear and potential damage.
3. بنيادي خاصيتون
Deep Crushing Chamber Design | ٽيڪنيڪل بنياد: Optimized nip angle and longer linear crushing zone | آپريشنل فائدا: Enables higher throughput with less wear on jaw plates per ton crushed | ROI اثر: هڪ اندازي مطابق لائنر جي زندگي وڌائي ٿو 1520%, reducing part change frequency and associated labor costs.
HeavyDuty Eccentric Shaft & بيئرنگ | ٽيڪنيڪل بنياد: Forged alloy steel shaft supported by oversized spherical roller bearings | آپريشنل فائدا: Provides exceptional durability under shock loads from uncrushable material | ROI اثر: تباهي واري بيئرنگ ناڪامي جي خطري کي گھٽائي ٿو, وڌايل غير منصوبابندي بند وقت جو هڪ وڏو سبب.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Replaceable hydraulic cylinders for setting adjustment and overload relief | آپريشنل فائدا: جلدي جي اجازت ڏئي ٿو, precise CSS changes for product gradation control and automatic release tramp iron protection | ROI اثر: Reduces adjustment time by over 50% دستي شيم سسٽم جي مقابلي ۾, ٻوٽن جي لچڪ کي بهتر بنائڻ.
HighStrength Welded Steel Frame | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) optimized frame construction with reinforced stress points | آپريشنل فائدا: Ensures longterm structural integrity under constant highcycle loading | ROI اثر: Extends the functional lifespan of the core asset, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
EnergyEfficient Direct Drive System | ٽيڪنيڪل بنياد: Vbelt drive from hightorque electric motor to flywheels eliminates gearbox losses | آپريشنل فائدا: Delivers more usable power to the crushing chamber with lower mechanical complexity | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 8% lower energy consumption per operating hour compared to older indirect drive designs.
Standardized Wear Part Geometry | ٽيڪنيڪل بنياد: Commonality in jaw plate profiles across multiple models within our range | آپريشنل فائدا: Simplifies inventory management for operations running multiple crushers; parts are readily available globally | ROI اثر: Lowers total cost of ownership through reduced spare part stockholding costs and faster procurement.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (داخلي سِطح) | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | ~ 120,000 ٽين في سيٽ (14% Mn اسٽيل)| ~138,000 tons per set (18% Mn اسٽيل)| +15% |
| Average Power Draw @ Full Load| Based on motor rating only| Actual field measurement data provided per model| تائين 8% more efficient operation |
| CSS ترتيب ڏيڻ جو وقت (مشيني بمقابله. هائيڊولڪ)| 4560 منٽ (شيم سسٽم)| <20 منٽ (standard hydraulic system)| مٿان 55% تيز |
| بيئرنگ سروس وقفو (Grease)| 500 ڪم جا ڪلاڪ| 750 operating hours under normal conditions| +50% longer interval |
| شور جي سطح تي 1 ميٽر| ~105 dBA| ~98 dBA with optional damping kits| ~7% reduction |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: جي سي 1200
فيڊ کولڻ: 1200mm x 850mm (47" x 33")
وڌ ۾ وڌ فيڊ سائيز: 750ايم ايم (29")
بند طرف سيٽنگ (سي ايس ايس) حد: 100 250ايم ايم (4" 10")
گنجائش جي حد (@ various CSS): 250 550 MTPH
ڊرائيو پاور جي گهرج: 132 ڪلواٽ / 175 HP اليڪٽرڪ موٽر
ڪل وزن (صرف کولہو): لڳ ڀڳ 28,000 ڪلو
اهم مواد جي وضاحت:
فريم جي تعمير: Highgrade welded steel plate
سنسڪرت شافٽ: جعلي EN24 / SAE4340 alloy steel
Jaw Plates Standard Material：18% مينگنيز اسٽيل
گال پليٽون：Highchrome iron alloy
آپريٽنگ جي درجه حرارت جي حد: 25°C کان +40°C (13°F کان +104°F)
(Specifications are indicative; exact figures depend on final model configuration.)
6. درخواست جا منظر
Quarry Primary Crushing Unit – Hard Rock Application
چيلنج: A regional granite quarry faced frequent downtime due to premature failure of jaw plates on their existing primary crusher, achieving only ~90k tons per set. Costperton for wear parts was unsustainable.
حل: Installation of our JC1200 Primary Jaw Crusher with optional heavyduty jaw plate configuration.
نتيجا: Liner life extended to an average of 140k tons per set. Combined with faster hydraulic CSS adjustments during product changeovers,آپريشن ٻڌايو 22% reduction in total costperton for primary crushing over an annual review period.
Portable Plant Contractor – Multiple Site Recycling
چيلنج: A demolition contractor needed a reliable primary crusher for their portable plant that could handle highly variable reinforced concrete feed without constant fear of damage from tramp metal.
حل: Deployment of our trackmounted version featuring the same JC1200 crusher core with integrated hydraulic overload protection via the toggle system.
نتيجا: The automatic release function successfully protected the crusher from uncrushable steel on multiple occasions.The contractor noted nearzero unscheduled stops due to tramp metal over one year,andthe consistent product shape improved secondary processing efficiency at their recycling yard.
7. تجارتي خيالات
Our pricing strategy is structured to provide clear value at different commitment levels:
بنيادي سامان جو درجو: Includes core crusher with standard manganese jaws,موٽر mounts,and basic tool kit.Competitively priced for budgetconscious CAPEX projects.
Enhanced Production Tier: Base equipment plus integrated hydraulic setting adjustment,a larger capacity feeder,and wear monitoring sensors.Optimal for operations prioritizing uptime and automation.
Premium Durability Tier: All enhanced features plus upgraded heavyduty jaw plates,total grease lubrication system,and extended warranty coverage.Recommended for extremeabrasion or24/7operational environments.
اختياري خاصيتن ۾ شامل آهن خودڪار لوبريڪيشن سسٽم,مٽي کي دٻائڻ واري کٽ,and various motor configurations.Service packages range from basic commissioning supportto comprehensive annual maintenance contracts with guaranteed response times.Financing options including leasetoownand equipment rentalare available through our partner networkto assistwith cash flow management.
8.FAQ
1.ق:What isthe lead timefor deliveryof thisprimaryjawcrusher?
A.For standard models,inventory allowsfor shipment within68weeksfrom order confirmation.Custom configurations may require1012weeksbasedon component sourcing.
2.ق:Aretherecommended sparesto holdin inventory?
A.We providea recommended initial spares listincludingjawplates,پليٽون ڦيرائڻ,andgrease.Thislistis customizedbasedonyour specificfeedmaterialandtargetedproduction volumesduringtheconsultation phase.
3.ق:Canyourcrushersbeintegratedintoourexistingplantwithdifferentbrandequipment?
A.Thecrushersaredesignedtostandardindustrydimensionsforfoundationsandfeed/discharge heights.Electricalinterfacescanbeadaptedtomeetyoursystemrequirements.Detailedinterface drawingsareprovidedfor engineeringreviewpriortopurchase
4.ق:ڇا آهي وارنٽي ڍانچي?
A.Thestandardwarrantyis12monthsfromcommissioningor18monthsfromshipmentdatewhichevercomes firstcoveringmanufacturingdefectsinmaterialandworkmanship.Extendedwarrantypackagesareavailable
5.ق:ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
A.WeprovideguaranteesformachinecapacityandpowerconsumptionbasedonagreedfeedmaterialcharacteristicsandproductgradationtargetsTheseareoutlinedinthetechnicalproposalpriortoorder
6.ق:اسان جي آپريٽرز ۽ سار سنڀال اسٽاف لاءِ ڪهڙي تربيت ڏني وئي آهي?
A.CommissioningincludesonsiteoperationaltrainingWealsoprovidecomprehensivemaintenancemanuals partslistsandaccesstoonlinetrainingmodulesforsafeoperationandroutine servicingprocedures
7.ق:Arethereanyhiddencostsinvolvedwithinstallation?
A.OurofferincludesaclearlistofsupplieditemsFoundationdrawings,motorstarterrecommendations,andgeneral layoutguidanceareprovidedaspartoftheengineeringpackageCostsforexternalcivilworks electricalconnectiontosupplyandlocalcranagearetypicallytheresponsibilityofthebuyer
