Top Ten Stone Crusher Machine Fabricator Catalog
ايڇ 1: Optimize Your Aggregate Production with a Durable Primary Jaw Crusher
Are you facing escalating operational costs due to frequent component wear and unplanned downtime in your primary crushing stage? Does inconsistent feed size from your quarry lead to chokefeeding or cavity loss, reducing your plant's overall throughput? Are you struggling to balance the need for highcapacity fragmentation with manageable energy consumption and maintenance labor hours? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, these challenges directly impact profitability. The solution lies in selecting a primary jaw crusher engineered not just to crush, but to optimize your entire downstream process for reliability and costperton efficiency.
پيداوار جو جائزو: HeavyDuty پرائمري جبڑے کولہو
This equipment is a stationary, singletoggle primary jaw crusher designed for the first stage of size reduction in quarrying, کان کني, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ ايپليڪيشنون. Its operational workflow is built for continuous, اعلي مقدار جي پروسيسنگ:
1. کاڌ خوراڪ: Oversized raw material (روم) is loaded into the vibratory feeder and directed into the deep, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. Compressive Crushing: The robust eccentric shaft drives the moving jaw plate in an elliptical motion, applying immense compressive force against the fixed jaw to fracture the material.
3. جيڊسچارج سيٽنگ ايڊجسٽمينٽ: سي ايس ايس (بند طرف سيٽنگ) is hydraulically adjustable from the control panel or manually via shim plates, allowing precise control over output product size without stopping the machine.
4. خارج ٿيڻ & پهچائڻ: Crushed material exits through the bottom discharge opening onto a main conveyor belt for transport to secondary crushing or screening stages.
Application scope includes processing hard rock types like granite, بيسالٽ, ۽ ٻرندڙ معدنيات. Its primary limitation is product shape; jaw crushers produce more elongated particles compared to cone crushers, which may be a consideration for certain highspec aggregate products.
بنيادي خاصيتون: Engineered for Demanding Duty Cycles
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder replaces mechanical toggle plates | آپريشنل فائدا: محفوظ ڪري ٿو, rapid clearing of tramp metal and uncrushable material without stopping the crusher. Allows for remote CSS adjustment under load in certain models. | ROI اثر: Reduces downtime for chamber clearing by up to 80%, تباهي واري نقصان کان اهم اجزاء کي بچائڻ.
HeavyDuty ٺهيل اسٽيل فريم | ٽيڪنيڪل بنياد: Stressrelieved, modular frame design with reinforced ribbing | آپريشنل فائدا: Provides exceptional structural integrity to withstand decades of high cyclic loading and vibration without fatigue failure. | ROI اثر: Eliminates framerelated failures as a lifecycle cost concern, extending the operational life of the capital asset.
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computermodeled kinematics and deep symmetric chamber design | آپريشنل فائدا: Promotes continuous material flow, پلنگ کي گھٽ ڪري ٿو, and increases capacity per unit of installed power. Delivers a consistent nip angle for uniform breakage. | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1015% increase in throughput tonnage compared to older chamber designs with similar motor ratings.
HighInertia Flywheels | ٽيڪنيڪل بنياد: خاص طور تي متوازن ڪاسٽ اسٽيل فلائي ويلز متحرڪ توانائي جو ذخيرو ڪن ٿا | آپريشنل فائدا: Smoothens power demand peaks during each crushing cycle, reducing stress on the drive motor and Vbelts. Maintains momentum under heavy loading conditions. | ROI اثر: Lowers peak current draw (amps), contributing to reduced energy costs and longer component life in the drive train.
EasyMaintenance Design | ٽيڪنيڪل بنياد: Spherical roller bearings on both eccentric shaft and pitman; accessible lubrication points | آپريشنل فائدا: Bearings are sized for B10 life exceeding 50,000 ڪلاڪ عام حالتن ۾. Centralized greasing lines facilitate routine maintenance. | ROI اثر: Decreases planned maintenance time by approximately 30% and extends major service intervals directly lowering labor costs.
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Competitor A) | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
|||||
| Manganese Jaw Plate Life | 120,000 150,000 ٽين (سخت ڇڪڻ وارو گرينائيٽ) | 180,000 220,000 ٽين (سخت ڇڪڻ وارو گرينائيٽ) | تائين 47% گهڻي زندگي |
| ساڳئي CSS تي ذريعي | 550 ٽي پي ايڇ | 600 ٽي پي ايڇ | ~9% higher capacity |
| Tramp Iron Release Cycle Time| دستي disassembly / ڪٽڻ واري مشعل (48 ڪلاڪ) | Hydraulic system activation (8% more energy efficient |
ٽيڪنيڪل وضاحتون
ماڊل: PJ1200HD
فيڊ کولڻ: 48" x 36" (1200mm x 900mm)
وڌ ۾ وڌ فيڊ سائيز: 40" (1000ايم ايم) ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 4" 10" (100mm 250mm)
گنجائش جي حد: تائين 750 TPH depending on feed material and CSS.
ڊرائيو پاور جي گهرج: 150 ايڇ پي /110 kW برقي موٽر (معياري).
ڪل وزن: Approximately ~96，000 lbs (~43，500 ڪلو).
مکيه فريم جي تعمير: اعلي طاقت ويلڊڊ اسٽيل پليٽ， دٻاءُ گهٽ.
جبلن جي پليٽ: پريميئم مينگنيز اسٽيل， موٽڻ لائق.
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +40°C معياري لوبريڪنٽس سان.
مٽي جو انتظام: خشڪ مٽي دٻائڻ واري نظام جي ڪنيڪشن لاءِ تيار.
ايپليڪيشن منظرنامو
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن
چيلنج： A large granite quarry experienced excessive downtime from tramp metal （drill bits， bucket teeth） causing catastrophic damage to the toggle assembly on their existing jaw crusher， averaging three major stoppages per year.
حل： Implementation of our PJ1200HD primary jaw crusher with a full hydraulic toggle protection system.
نتيجا： In two years of operation， six tramp iron events have been cleared in under two hours total combined downtime with zero component damage， هڪ اندازي مطابق ~ 300 ڪلاڪ پاران سالياني دستياب پيداوار جو وقت وڌايو.
LargeScale Urban Construction Recycling
چيلنج： A contractor processing demolished concrete and reinforced asphalt needed high throughput but required protection against uncrushable rebar nests， which caused frequent jams and damaged bearings on their previous crusher.
حل： Deployment of our primary jaw crusher equipped with hydraulic setting adjustment and automatic release functionality.
نتيجا： پلانٽ هاڻي ختم ٿي چڪو آهي ，500 tons of demolition material per day with predictable output sizing． Uncrushable events are cleared in minutes instead of hours． Bearing temperature monitoring shows stable operation within optimal ranges．
تجارتي خيالات
سامان جي قيمت ترتيب ڏنل آهي ترتيب جي سطحن جي چوڌاري:
بنيادي جوڙجڪ： Includes standard manganese jaws， دستي شيم جي ترتيب， Vbelt drive． Ideal for operations with stable feed and lower risk of tramp material．
ڪارڪردگي جو درجو： Adds hydraulic toggle adjustment／release system， خودڪار lubrication نظام， larger motors． Recommended for most quarrying applications．
پريميئم ٽائر： Includes full hydraulic setting adjustment under load（HSA）， integrated condition monitoring sensors（vibration， گرمي پد)， premium bearing package． Targeted at high－availability mega－quarries．
Optional features include different jaw plate profiles（e.g． ， super－teeth for slabby material）， special wear liners， custom discharge heights． We offer three service packages：
1． Basic Warranty （12 months parts／labor）．
2． Extended Support Plan （36 months critical parts coverage＋annual inspection）．
3． Full－Service Maintenance Agreement （includes scheduled parts更换and priority field service）．
مالياتي اختيارن ۾ سرمائيداري ليز شامل آھن， آپريٽنگ ليز，and rental－to－own structures through our partnered financial services division．
اڪثر پڇيا ويا سوال
Q1： Is this primary jaw crusher compatible with my existing vibrating grizzly feeder和secondary cone crusher setup？
A1： Yes． Standard discharge heights和feed openings are designed to integrate with common plant layouts． Our engineering team can review your flow sheet和provide interface drawings．
Q2： What is the expected impact on my overall plant efficiency？
A2： By providing a consistent、 well－graded product to your secondary stage、 you reduce cycling和cavity loss in downstream cone crushers、 typically increasing total plant throughput by510%.
Q3： How does hydraulic adjustment affect longterm maintenance costs compared to mechanical systems？
A3： It eliminates physical labor from shim changes和significantly reduces risks during setting adjustments、 lowering associated labor costs by an average of $2、500 annually while improving safety．
Q4： What are realistic lead times for delivery和installation？
A4： معياري ماڊلز لاء、 lead times range from1624 weeks exworks． Installation由our certified technicians typically requires710 days on prepared foundations．
Q5： Can you provide assistance with foundation design drawings？
A5 ： Comprehensive foundation plans和dynamic load data are provided as part of our technical documentation package upon order confirmation．
Q6 ： آپريٽر ٽريننگ جي ڪهڙي سطح جي ضرورت آهي؟
A6 ： We include a twoday onsite operational和维护training program with each installation、 covering daily checks、 بنيادي مسئلو حل ڪرڻ、和安全procedures．
Q7 ： Are performance guarantees offered？
A7 ： Yes ． We provide guaranteed minimum capacity和wear life specifications based on your provided feed material analysis 、 backed by contractual agreement ．
