Top Ten Stone Crusher Machine Distributors Best Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, selecting the right primary crushing equipment is a critical capital decision with decadelong implications. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Frequent mechanical failures and liner changes halting your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت واري پيداوار & پيداوار جي شڪل: Poorly graded final product with excessive flaky material, leading to rejections from highspecification asphalt and concrete clients.
اضافي توانائي واپرائڻ: Older or inefficient jaw crusher designs consuming disproportionate power per ton of processed material, سڌو سنئون متاثر ٿيندڙ خرچن تي.
اعلي سار سنڀال جي پيچيدگي: Laborintensive adjustment procedures and component replacement that requires specialized skills and extends service windows.
تيز لباس واري حصي جي تباهي: Premature failure of jaw plates and toggle systems in abrasive feed conditions, استعمال ٿيندڙ سامان لاءِ توهان جي قيمت کي وڌايو.
Is your current primary crushing solution equipped to deliver the reliability, پيداوار جي معيار, and cost control required in today's competitive market?
2. پيداوار جو جائزو
The modern heavyduty jaw crusher serves as the cornerstone of stationary and mobile primary crushing circuits. Engineered for the initial reduction of large quarried rock, تباهي ڪنڪريٽ, and mineral ore, this machine transforms feed material up to 1.5 meters in size into manageable aggregate for secondary processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks or loaders deposit runofquarry material into the vibratory grizzly feeder, which bypasses subsize material to a side conveyor.
2. ابتدائي گھٽتائي: The remaining oversize rock is directed into the crushing chamber, where a fixed jaw and a reciprocating moving jaw exert immense compressive force.
3. خارج ٿيڻ & ضابطو: Crushed material exits through an adjustable discharge opening at the bottom. سي ايس ايس (بند طرف سيٽنگ) is hydraulically adjustable for precise control over final product size without stopping the machine.
ايپليڪيشن جو دائرو: Ideal for hightonnage primary crushing of granite, بيسالٽ, درياهه جي پٿر, ۽ ٻيهر استعمال ٿيل تعميراتي مواد. It is the preferred first stage in most hard rock aggregate production.
حدون: پري اسڪريننگ کان سواءِ چپچپا يا مٽيءَ واري مواد لاءِ مناسب ناهي. Performance on highly abrasive silicarich ores requires specific metallurgical choices in wear parts.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: وڌيل نپ زاويه ۽ ڊگهو ڪرشنگ اسٽروڪ | آپريشنل فائدا: Enables higher throughput capacity and promotes interparticle crushing for improved efficiency | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a تائين 10% increase in tons per hour (ٽي پي ايڇ) compared to previousgeneration designs with similar feed openings.
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: مضبوط ٿيل رببنگ سان اسٽيل پليٽ جي تعمير جو دٻاءُ | آپريشنل فائدا: Provides exceptional durability against shock loads from uncrushable material, فريم جي ٿڪ کي گھٽائڻ ۽ تباهي واري ناڪامي جو خطرو | ROI اثر: Extends structural life beyond industry averages, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Replaceable hydraulic cylinders for tensioning and setting adjustment | آپريشنل فائدا: Allows operators to adjust the CSS safely in minutes versus hours required for manual shim systems; also functions as an automatic release for tramp iron | ROI اثر: Reduces downtime for product changeovers by over 80% ۽ ناقابل برداشت نقصان کان بچائي ٿو.
Stationary Jaw Die Configuration | ٽيڪنيڪل بنياد: Reversible symmetrical design with multiple mounting positions | آپريشنل فائدا: Enables wear life extension by allowing rotation or repositioning of jaw dies; simplifies installation with fewer lifting points | ROI اثر: Maximizes utilization of wear part material, typically achieving a 30% improvement in liner life before replacement is needed.
مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable pump delivering controlled grease volumes to key bearings | آپريشنل فائدا: دستي مداخلت کان سواءِ بهترين بيئرنگ لوبريڪيشن کي يقيني بڻائي ٿي, reducing risk of human error and bearing seizure | ROI اثر: صنعت جي جاچ ڏيکاري ٿو سڌو سنئون لاڳاپو سان 40% increase in bearing service intervals under normal operating conditions.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | Our HeavyDuty Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | 8892% | 9496% | +5% سڌارو |
| قيمت في ٽون (لباس جا حصا) | بيس لائين (100%) | Reduced by ~25%¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 25% گھٽتائي |
| توانائي جو واھپو (kWh/ٽن)²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻²⁻| بيس لائين (100%)³³³³³³³³³³³³³³| Reduced by ~15%4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣4️⃣| 15% گھٽتائي |
| CSS ترتيب ڏيڻ جو وقت (Mechanical to Hydraulic) ⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️⏱️| 24 hours ⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙⚙|<30 minutes 🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧🔧|85% وقت جي بچت |
نوٽ: Comparative figures based on internal testing against previousgeneration models from major OEMs under controlled feed conditions.
5. ٽيڪنيڪل وضاحتون
Model Range Capacities: کان 300 TPH کان مٿي 1,200 TPH نامياري گنجائش, depending on feed material density and product size requirements.
فيڊ اوپننگ سائز: Available from 800mm x 500mm up to 1500mm x 1200mm.
بجلي جي گهرج: Driven by electric motors ranging from 75 kW کان 250 ڪلواٽ; configured for direct drive or Vbelt transmission based on application.
مواد جي وضاحت: Highstrength quenched & tempered steel frame; مينگنيز اسٽيل جوڙو مري ٿو (standard grades M1 through M3 available); جڙيل مصر اسٽيل سنسڪرت shaft.
جسماني طول و عرض (مثالي ماڊل): Approximate weight of ~50,000 kg; overall length of ~6m; requires foundational static load design consultation.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed bearings protect against particulate ingress in harsh quarry environments.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن
چيلنج: A largescale quarry operation faced declining product yield due to premature wear on their existing jaw crusher's liners when processing highly abrasive granite. Unscheduled maintenance was causing over 100 سالياني بند وقت جا ڪلاڪ.
حل: Implementation of our heavyduty jaw crusher featuring an optimized kinematics package and M3 grade manganese jaws specifically selected for abrasion resistance.
نتيجا: Achieved a documented increase in wear part life by 35%, reducing annual liner changeouts from four to three. Combined with faster hydraulic adjustments, this contributed to an estimated recovery of over 60 hours of productive time annually.
شهري ريسائڪلنگ & سي&D Processing Plant
چيلنج: Processing mixed demolition concrete with sporadic metal contamination led to frequent stall events and potential damage on the primary crusher’s toggle system.
حل: Installation of our jaw crusher equipped with the integrated hydraulic toggle relief system designed to automatically cycle when uncrushable material is encountered.
نتيجا: The system successfully protected the crusher from damage during multiple tramp metal events per month without operator intervention. This eliminated associated repair costs averaging $15k per incident and prevented secondary downtime across the plant.
7. تجارتي خيالات
Our heavyduty jaw crushers are offered across three primary tiers:
معياري ڊيوٽي ٽائر: مسلسل فيڊ مواد لاءِ جيئن چونا پٿر; focuses on core reliability at an accessible capital cost point.
پريميئم ڊيوٽي ٽائر (سڀ کان عام): Includes all features listed above such as hydraulic adjustment and automated greasing; designed for maximum ROI in varied or abrasive feed conditions.
ماڊلر / اسڪيڊ مائونٽ ٿيل ٽائر: Preassembled units with integrated feeders and discharge conveyors for reduced installation time and cost on greenfield sites.
Optional features include onboard motor starters, dust suppression spray systems, realtime condition monitoring sensors tied into plant SCADA systems
سروس پيڪيجز بنيادي ڪميشننگ سپورٽ کان وٺي جامع گھڻن سالن جي سار سنڀال جي معاهدن ذريعي شامل آهن جن ۾ مقرر ڪيل معائنو شامل آهن,
wear part supply at prenegotiated rates
Flexible financing options are available including equipment leasing structures tailored
to match project cash flow cycles
FAQ
Q1 How do I determine if my existing plant infrastructure can support this new jaw crusher?
A foundation load analysis conducted by our engineering team is standard during
the quotation process We provide detailed static dynamic load specifications
for your civil engineers ensuring compatibility before purchase
Q2 What impact will switching have on my downstream screening
and secondary crushing stages?
The consistent product gradation improved cubicity typically leads
to more efficient screening separation reduced recirculating load
on secondary cone crushers potentially increasing overall circuit capacity
Q3 Are wear parts readily available globally?
Yes we maintain certified regional warehouse inventories ensuring critical components like jaw dies toggle plates bearings are available within agreed service level agreements minimizing parts lead time risk
Q4 Can you provide performance guarantees?
Yes we offer guaranteed minimum throughput capacity figures based on certified third party laboratory testing results using samples representative
of your specific feed material
Q5 What training is provided for our operations maintenance staff?
Comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides is included as part
of every commissioning package
