Top Ten Stone Crusher Machine Distributor Wholesale Price
تجارتي خريد ڪندڙن کي ھدف ڪرڻ, پلانٽ مينيجرز & انجنيئرنگ ٺيڪيدار: هڪ ٽيڪنيڪل & Commercial Analysis of TopTier Stone Crusher Machine Solutions
1. PAINPOINT driven اوپننگ: غير موثر پرائمري گھٽتائي جي حقيقي قيمت
Are unplanned stoppages for liner changes and blockages disrupting your aggregate production schedule? Is inconsistent product gradation forcing secondary processing adjustments and creating quality control issues? Are your energy costs per ton of crushed material eroding project margins? For operations managers and procurement specialists, the primary crushing stage is a critical bottleneck. The performance of your stone crusher machine directly dictates downstream efficiency, maintenance overhead, and overall costperton metrics.
Consider these quantified operational challenges:
Downtime خرچ: A single major jam or unplanned maintenance event in a primary crusher can halt an entire plant, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
لباس جو حصو استعمال: Aggressive abrasion on mantles, مقدر, and jaws leads to frequent replacement cycles. The combined cost of parts and the labor for changeouts is a major operational expense.
Product Shape Issues: Poorly sized or flaky output can reduce screening efficiency, increase wear on conveyors and secondary crushers, and fail to meet strict asphalt or concrete mix specifications.
توانائي جي گھٽتائي: Older or poorly matched crushers draw excessive power for their output, a fixed cost that directly impacts profitability.
مرڪزي سوال آهي: does your current primary crushing solution minimize these costs while maximizing throughput of spec material? The following analysis provides a framework for evaluating equipment based on engineering principles and documented return on investment.
2. پيداوار جو جائزو: HeavyDuty Primary Jaw Crusher for Stationary & Portable Plants
This product class focuses on robust primary jaw crushers engineered for the initial reduction of blasted quarry rock, درياهه جي پٿر, ۽ تباهي ڪنڪريٽ. These machines are the first line of size reduction in most aggregate processing circuits.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفمين (روم) material is delivered via dump truck or wheel loader into the vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), جيڪو سٺو مواد ڪڍي ٿو ۽ وڏي سائيز کي کولہو ڏانهن سڌو ڪري ٿو.
2. ڪرشنگ سائيڪل: مواد مقرر جبڑے ۽ حرڪت واري جبڑے جي چيمبر ۾ داخل ٿئي ٿو. The elliptical motion of the moving jaw compresses rock against the fixed jaw, ان کي ٽوڙڻ سان گڏ قدرتي ڀڃڻ واريون لائينون.
3. خارج ٿيڻ & سيٽنگ ڪنٽرول: Crushed material exits at the bottom opening. بند سيٽنگ (سي ايس ايس), hydraulically adjustable, determines the maximum product size.
4. مواد جي وهڪري: Sized material is discharged onto the main plant conveyor for transport to subsequent screening and secondary crushing stages.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Highvolume production of base rock, drainage aggregates, and primary reduction for construction aggregates. سخت لاء بهترين, گرينائيٽ ۽ basalt وانگر abrasive مواد.
حدون: Not suitable as a standalone solution for producing fine aggregates or manufactured sand without secondary/tertiary stages. Feed size is limited by grizzly opening and crusher inlet dimensions.
3. بنيادي خاصيتون: لوئر CostPerTon لاءِ انجنيئر ٿيل
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased feed opening volume and aggressive nip angle | آپريشنل فائدا: گھٽ پلنگ جي واقعن سان وڏي فيڊ مواد جي اعلي throughput کي فعال ڪري ٿو | ROI اثر: Maximizes loader utilization and reduces idle time at the feed point.
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: مضبوط اسٽيل پوائنٽن سان اعلي طاقت واري اسٽيل پليٽ مان ٺهيل | آپريشنل فائدا: cyclical لوڊنگ ٿي رهي جي تحت ڊگهي-مدت ساخت جي سالميت مهيا ڪري, minimizing frame fatigue | ROI اثر: Extends machine service life beyond typical depreciation schedules, سرمائيداري سيڙپڪاري جي حفاظت.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: روايتي دستي شيم پليٽن کي تبديل ڪري ٿو ڊبليڪٽنگ هائڊروڪ سلنڈر سان | آپريشنل فائدا: Allows operators to adjust CSS safely in minutes from a remote location for quick product size changes or clearing uncrushables | ROI اثر: اوور ذريعي تبديلين کي ترتيب ڏيڻ لاءِ وقت گھٽائي ٿو 70% دستي نظام جي مقابلي ۾.
ترقي يافته لباس پارٽ ڊيزائن & مواد | ٽيڪنيڪل بنياد: Manganese steel jaws with optimized tooth profile and optional alloy overlays in highwear areas | آپريشنل فائدا: Increases wear life by distributing abrasion more evenly; reversible jaws allow full utilization of tooth profiles | ROI اثر: Lowers costperton for wear parts by extending service intervals up to 30%, based on field data from comparable abrasive feeds.
انٽيگريڊ ڊسٽ سپپريشن & سيل ڪرڻ | ٽيڪنيڪل بنياد: Strategically placed spray nozzles at feed/dump points combined with labyrinth seals at bearing housings | آپريشنل فائدا: خاص طور تي هوا ۾ پيدا ٿيندڙ ذرات کي گھٽائي ٿو; protects critical bearings from dust ingress | ROI اثر: Lowers environmental compliance risk; extends bearing service life by preventing premature failure due to contamination.
مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable pump delivers precise grease volumes to all key bearing points during operation | آپريشنل فائدا: Ensures consistent lubrication without manual intervention; critical for highvibration environments | ROI اثر: Reduces bearingrelated failures; eliminates daily manual greasing labor requirements.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | This Jaw Crusher Solution Documented Performance |
| : | : | : |
| دستيابي (اپٽائم) | 9092% (مقرر & اڻ شيڊول) >95%
Based on annual reporting from major aggregate producers. |
| ڪپڙا پارٽ لائف (ابراھيندڙ گرينائيٽ) ~450500 hours
Jaw life before profile loss requires change. ~650 hours
Documented case study data shows consistent extension. |
| Energy Consumption kWh/ton processed Varies widely; older units often exceed benchmarks Meets or exceeds EU Stage V / EPA درجي 4 Final efficiency benchmarks
Verified through independent power draw analysis. |
| CSS Adjustment Time ~24 hours (دستي شيم سسٽم) <15 منٽ (هائيڊولڪ سسٽم)
Time savings directly translate to increased production windows. |
5. ٽيڪنيڪل وضاحتون
ماڊل ريفرنس: JC1500 HeavyDuty Primary Jaw Crusher
فيڊ کولڻ: 59"x 47" (1500mm x 1200mm)
وڌ ۾ وڌ فيڊ سائيز: 47” (1200ايم ايم) ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 6”-12“ (150مليم - 300mm)
گنجائش جي حد: 550 - 850 ايس ٽي پي ايڇ (500 - 770 MTPH), فيڊ مواد ۽ CSS تي منحصر آهي
ڊرائيو پاور جي گهرج: 300 ايڇ پي (224 ڪلواٽ), electric motor recommended
ڪڪڙ جو وزن (موٽر کان سواء): ~110,000 lbs (~50,000 ڪلوگرام)
اهم مواد جي وضاحت: Frame Fabricated from T1 steel; Shaft Forged from hightensile alloy steel; Jaws Premium manganese steel (14%18%)
ماحولياتي آپريٽنگ رينج: Ambient Temperature 20°C to +45°C (4°F کان +113°F); Designed for continuous outdoor operation with standard corrosion protection.
6. درخواست جا منظر
Large Granite Quarry Operation Challenge Required increased primary throughput to supply a new asphalt plant contract without adding a second processing line. Existing jaw crusher was a bottleneck with frequent liner changes.
Solution Replaced existing primary unit with a highcapacity JC1500 jaw crusher featuring advanced wear materials and hydraulic adjustment.
نتيجن جي ذريعي وڌايو ويو 22%. لباس جو حصو زندگي لڳ ڀڳ وڌايو 28%, reducing annual liner costs by an estimated $18,000 آمريڪي ڊالر. Hydraulic adjustment allowed rapid switching between road base and drainage stone products.
Portable Contract Crushing Business Challenge Needed highly mobile yet durable primary crusher capable of processing varying materials (تباهي ڪنڪريٽ, shot limestone) with minimal setup/changeover time between jobs.
Solution Implemented a trackmounted portable plant centered on this jaw crusher model.
Results Reduced onsite setup time by an average of half a day per project due to hydraulic setting adjustment and integrated prescreen grizzly. Demonstrated consistent product shape across different materials improved client satisfaction on graded aggregate projects.
7. تجارتي خيالات
سامان جي قيمت ترتيب جي چوڌاري ترتيب ڏنل آهي:
بنيادي سامان جو درجو ($): Core jaw crusher only—suitable for integration into existing custom plants.
SkidMounted Module Tier ($$): Crusher premounted on heavyduty skid with motor mounts, رستا, guards—reduces installation complexity.
Complete Portable Plant Tier ($$$): Trackmounted unit integrating feeder, prescreen side conveyor—offers turnkey mobility.
Optional features impacting price include:
خودڪار لباس مانيٽرنگ سسٽم
Extended warranty packages covering major components
آن سائيٽ ڪميشن جي نگراني
سروس پيڪيجز الڳ الڳ دستياب آهن:
1.حفاظتي سار سنڀال جا منصوبا
2.گارنٽيڊ قيمتن سان پارٽ ڪِٽ پائڻ
3.Technical Support Subscriptions
Financing options through partner institutions typically include operating leases tailored to seasonal cash flows or capital loans structured over standard equipment lifespans.
8.FAQ
Q1 How do I determine if this machine is compatible with my existing plant's feed size?
A compatibility assessment requires reviewing your current feeder dimensions discharge height conveyor positions Our technical datasheet provides all interface dimensions A site layout review can confirm fit
Q2 What impact will this have on my downstream screening secondary crushing stages?
Consistent wellshaped output from the primary stage typically improves screening efficiency reduces recirculating load Secondary cone crushers experience less wear when fed properly sized material leading to broader circuit stability
Q3 Can you provide documented case studies specific to my region similar geology?
Yes we maintain anonymized performance reports from various geological regions including granite limestone basalt These reports detail feed analysis throughput rates wear part consumption
Q4 What are standard commercial terms lead times payment structures?
Lead times vary based on configuration tier Standard terms involve progress payments against manufacturing milestones FOB Incoterms are typical Financing arrangements can alter payment structures
Q5 What does implementation involve what support is provided during startup?
Implementation includes foundation drawings technical data electrical requirements We provide remote support during commissioning Optional onsite supervision ensures optimal initial setup
