Top Ten Stone Crusher Machine Company
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the core challenges in primary crushing often stem from the stone crusher machine at the heart of your operation. عام درد جون پوائنٽون شامل آهن: excessive wear part consumption leading to sixfigure annual replacement costs, unplanned stoppages due to tramp metal or uncrushable material causing 2030 hours of lost production monthly, and inconsistent output gradation that bottlenecks downstream processes. ان کان سواء, rising energy costs can make a crusher’s power draw a significant liability, while rigid configurations limit flexibility for changing feed materials or product specifications. Are you searching for a stone crusher machine engineered to directly address these reliability and efficiency challenges with measurable ROI?
2. پيداوار جو جائزو
جي [Manufacturer/Series Name] هڪ سخت فرض آهي, primary jaw crusher engineered for hightonnage reduction of hard rock, گرينائيٽ, بيسالٽ, ۽ ٻرندڙ معدنيات. Its operational workflow is designed for maximum uptime: (1) Large feed material is loaded into the vibrating grizzly feeder which bypasses fines to optimize crushing chamber efficiency. (2) Rock enters the deep, nonchoking crushing chamber where aggressive kinematics ensure consistent nipangle and reduction. (3) Crushed material discharges onto the main product conveyor at a preset CSS (بند طرف سيٽنگ), with oversized material recirculated via an optional closedloop system. This stone crusher machine is suited for stationary plants and largescale mobile tracked applications but is not typically recommended as a tertiary crusher for sand production.
3. بنيادي خاصيتون
Patented Quattro Movement Jaw Kinematics | ٽيڪنيڪل بنياد: Optimized elliptical motion at both top and bottom of swing jaw | آپريشنل فائدا: Produces a highly aggressive crushing action with increased throughput per stroke, reducing cycle times for equivalent tonnage | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 1015% higher capacity compared to conventional singletoggle designs of similar intake dimensions.
Integrated Tramp Iron Protection System | ٽيڪنيڪل بنياد: Hydraulic toggle relief cylinder with automatic reset | آپريشنل فائدا: Automatically discharges uncrushable material without shearing pins or requiring manual intervention, protecting the pitman and bearings from catastrophic damage | ROI اثر: جي سراسري کي روڪي ٿو 72 hours of major repair downtime annually, safeguarding over $50k in core component replacement costs.
HeavyDuty Fabricated Frame with StressRelieved Construction | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) designed steel plates with postweld heat treatment | آپريشنل فائدا: Eliminates frame fatigue and cracking under cyclical highload conditions, ساخت جي سالميت کي يقيني بڻائڻ 20+ سال جي خدمت زندگي | ROI اثر: Reduces longterm capital expenditure by eliminating premature frame replacement, a common sixfigure cost in severeduty cycles.
مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable PLCcontrolled lubrication pump feeding all major bearing points | آپريشنل فائدا: Ensures optimal bearing health with precise grease volume and interval control, removing human error from critical maintenance routines | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 40% extension in bearing service life, directly lowering spare parts inventory cost and maintenance labor hours.
WedgeLocked Die & Cheek Plate System | ٽيڪنيڪل بنياد: Mechanically locked wear liners without backing compound | آپريشنل فائدا: Enoses liner changeout time to under 4 hours for both jaws versus an industry average of 812 ڪلاڪ, utilizing standard onsite tools | ROI اثر: Increases plant availability by over 30 hours per year per liner set change, translating directly to additional saleable tons.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| وات ڌاتو استعمال (g/ton) | 1.2 1.8 g/ton (ابراھيندڙ گرينائيٽ) | 0.85 1.0 g/ton (ابراھيندڙ گرينائيٽ) | ~ 35٪ گهٽتائي |
| توانائي جي ڪارڪردگي (kWh/ٽن) | 0.9 1.3 kWh/ton @ CSS 150mm | 0.75 0.95 kWh/ton @ CSS 150mm| ~22% Improvement |
| منصوبابندي ڪيل سار سنڀال جو وقفو (ڪلاڪ) | Lubrication check every 8 ڪلاڪ; Bearing service ~5,000 hrs| Automated lube system; Bearing service ~7,000 hrs| Labor reduced by 60%; Bearing life +40% |
| دستيابي / اپٽائم (%)| Industry target ~9294% annual availability| مظاهرو ڪيو >96% annual availability in comparable installations| >2 سيڪڙو پوائنٽ ۾ اضافو |
5. ٽيڪنيڪل وضاحتون
ماڊل: JC140
فيڊ کولڻ: 1400mm x 1100mm (55" x 44")
وڌ ۾ وڌ فيڊ سائيز: 1000mm Edge Length
گنجائش جي حد: 450 850 MTPH (کاڌ خوراڪ جي مواد تي دارومدار & سي ايس ايس)
ڊرائيو پاور: 200 ڪلواٽ (275 ايڇ پي), IE3 اعلي ڪارڪردگي برقي موٽر
ڪڪڙ جو وزن: لڳ ڀڳ 62,000 ڪلو
مکيه فريم جي تعمير: Hardox® 500 steel at wear points; SAE 1020 mild steel stressrelieved fabrication.
Operating Ambient Range: 25°C کان +45°C (13°F کان +113°F) مناسب سڻڪ سان.
Key Component Specs: گولي وارو رولر بيرنگ; Forged alloy steel eccentric shaft; Manganese steel jaw dies (18% من).
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن | چيلنج: A southeastern US quarry faced premature jaw die wear (<550k ٽين) and excessive energy costs due to an older crusher's inefficient kinematics.| حل: Installation of the JC140 jaw crusher with patented Quattro movement and integrated automation.| نتيجا: Wear life extended to 850k tons per die set; recorded a 19% مخصوص توانائي جي استعمال ۾ گهٽتائي (kWh/ٽن); annual production increased by 18% due to higher throughput and reduced changeout downtime.
LargeScale Infrastructure Project Mobile Crushing Plant| چيلنج: A contractor required high mobility between sites but could not compromise on primary crush capacity or reliability when processing variable river gravel and blasted limestone.| حل: Deployment of the tracked version of our stone crusher machine with hydraulic setting adjustment and onboard power.| نتيجا:The plant achieved relocation in under 4 ڪلاڪ; hydraulic adjustment allowed onthefly product sizing changes between contracts; project finished 12 days ahead of schedule due to sustained 98% آپريشنل دستيابي.
7. تجارتي خيالات
جي [Manufacturer/Series Name] stone crusher machine is offered in three primary investment tiers:
1. بنيادي جوڙجڪ: بنيادي کولہو شامل آهي, ڊرائيو موٽر & نگهبان, شروعاتي پينل,and basic tooling.Pricing typically ranges within established capital budgets for primary crushing assets.
2 .Productivity Package: Adds the automated greasing system,variable frequency drive for soft start/capacity tuning,and wear monitoring sensors.Investment increases by approximately 1520%,with documented payback under 14 months via energy savingsand extended component life.
3 .Total Care Package: Bundles the Productivity Packagewitha comprehensive service agreement covering scheduled maintenance,معائنو,and preferential parts pricing.This model converts capex to predictable opex.
Financing options include equipment leasing through partnered financial institutionsand rentaltoown programsfor projectbased work.Service packages are available from basic technical supportto fullsite operationand maintenance contracts.
8.FAQ
ق:What is the compatibilityof thisjawcrusherwith my existing secondary cone crushersand screens?
اي:The discharge gradation curveis highly controllablevia hydraulic CSS adjustment.This allows youto finetune your primary crush productto optimally feedyour secondary circuitreducing recirculating loadand improving overall plant balance.
ق:Whatisthe typical operational impact during liner changes?
اي:The wedgelock system minimizes impact.Liner replacementfor both fixedand moving jaws typically requiresless thana single8hour shiftwitha threeperson crewusing standard site toolscomparedto industry averages exceeding12hours.
ق:What arethe commercial termson critical spare parts?
A.We offer guaranteed inventory holdson key componentslike eccentric shaftsand bearingsfor customersunder service agreements.Pricingis transparentwith tiered discounting basedon package level purchased.
ق:Canyourstonecrushermachine handlefeedmaterialwithhigh clayor moisture content?
A.This design excelsin hardrockapplications.For materialswithhigh plasticityor moisturethat risk packingwe recommendprescreeningviaas robust scalperor discussingan alternative impactcrushersolutionfor your specific feedstockanalysis.
ق:What foundationrequirementsare necessaryfor stationary installation?
A.Detailed civil engineering drawingsare providedshowingloaddistributionsand anchor bolt patterns.Reinforced concrete foundationsdesignedt absorb dynamic loadsare standardrequirementensuringlongterm stability
ق:Istherean optionto remotely monitor themachine'sperformance?
A.The ProductivityPackageincludes provisionfor IoT sensor connectivityallowing key parameterslike powerdrawbearing temperatureand vibrationtobe monitoredviaa secure portalproviding dataford predictive maintenanceplanning
ق:Whatisthe lead timefrom orderto commissioning?
A.For standard modelslead timeis typically[ايڪس اينڪس] weeks.Custom configurationsmay require additional time.A detailed project planincluding factory acceptance testingis providedupon order confirmation
