Sustainable Quarry Sites In Lagos Oem Factory
Targeting Sustainable Quarry Operations in Lagos: HighEfficiency Mobile Crushing & Screening Plants
1. PAINPOINT driven اوپننگ
Operating a quarry site in Lagos presents distinct challenges that directly impact profitability and operational viability. ڇا توهان انتظام ڪري رهيا آهيو:
Escalating Operational Costs: Unpredictable fuel consumption from inefficient, aging equipment and the high expense of transporting raw material to a fixed processing site.
Site Inflexibility & بند وقت: Significant revenue loss when primary crushers are down for maintenance, or when you need to relocate processing to follow aggregate seams, resulting in days of nonproduction.
Strict Environmental & Community Constraints: Pressure to minimize dust, شور, and land footprint within Lagos’s rapidly developing periurban areas, alongside the need for rapid site rehabilitation.
Inconsistent Aggregate Quality: Difficulty in meeting precise grading specifications for concrete and road base due to outdated screening technology, leading to product rejection or reduced market value.
High Logistics Complexity: Coordinating multiple machines (excavator, primary crusher, screen, پهچائيندڙ) that are not designed as an integrated system, creating bottlenecks and management overhead.
How do you increase yield and reduce costperton while adhering to stricter environmental standards and maintaining operational flexibility?
2. پيداوار جو جائزو
Our solution is a trackmounted Mobile Crushing and Screening Plant engineered for sustainable quarrying. This integrated system moves directly to the rock face, eliminating dump trucks between the excavation point and primary crushing.
آپريشنل ڪم فلو:
1. سڌو منهن فيڊنگ: An excavator loads blasted rock directly into the mobile plant's hopper at the quarry face.
2. OnSite Size Reduction: The material undergoes primary and often secondary crushing directly on the tracks.
3. Precise Sorting: Integrated highcapacity screens separate crushed material into precisely graded fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
4. ذخيرو ڪرڻ & لڏپلاڻ: Finished aggregates are conveyed to designated stockpiles. The entire plant can be relocated under its own power in under 30 منٽ.
ايپليڪيشن جو دائرو: Ideal for mediumtolarge scale granite, چونا پٿر, or laterite quarry operations requiring multiple aggregate products. Suitable for greenfield sites and established pits where moving processing points is necessary.
حدون: Not designed for ultrahard abrasive ores without specific liner configurations. Maximum singlefeed size is determined by plant model; oversize boulders may require prebreaking.
3. بنيادي خاصيتون
سڌو فيڊ سسٽم | ٽيڪنيڪل بنياد: Optimized hopper geometry and feeder speed control | آپريشنل فائدا: Eliminates wheel loader intermediary handling, reducing fuel burn by approximately 18% on loading cycles | ROI اثر: Direct reduction in fleet fuel costs and loader maintenance.
Hybrid Power Option | ٽيڪنيڪل بنياد: ڊيزل اليڪٽرڪ ڊرائيو آن بورڊ جينسيٽ سان; plugin capability | آپريشنل فائدا: Enables connection to grid power onsite for stationary periods, cutting fuel consumption by up to 60% during screening/conveying phases | ROI اثر: Major operational expenditure reduction in areas with stable grid access; lower carbon footprint.
ترقي يافته مٽي دٻائڻ | ٽيڪنيڪل بنياد: Pressurized water spray system with nozzles at all transfer points, combined with sealed conveyor skirts | آپريشنل فائدا: Meets Lagos State environmental regulations for particulate emissions without reliance on weatherdependent external systems | ROI اثر: Avoids regulatory fines and facilitates smoother community relations and permit renewals.
ذھني پروسيس ڪنٽرول | ٽيڪنيڪل بنياد: PLCbased system with touchscreen interface monitoring crusher load, دٻاءُ, and power draw | آپريشنل فائدا: Operators optimize feed rate automatically to prevent blockages or run empty; realtime diagnostics reduce troubleshooting time by an average of 40% | ROI اثر: Higher machine availability and increased throughput of saleable product.
تيز رفتار منتقلي جي صلاحيت | ٽيڪنيڪل بنياد: Trackmounted chassis with hydraulic folding functions for conveyors and screen boxes | آپريشنل فائدا: Full plant relocation between faces or sites can be completed within one shift by a minimal crew | ROI اثر: Maximizes resource extraction from confined leases and drastically reduces downtime during pit advancement.
HighGrade Screening Decks | ٽيڪنيڪل بنياد: Multilayer vibrating screens with adjustable throw and tensioned rubber deck panels | آپريشنل فائدا: Produces consistently graded aggregates that meet Nigerian industrial standards (NSI) for concrete work | ROI اثر: Commands premium pricing from readymix plants and largescale contractors; minimizes waste of offspec material.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (مقرر ٿيل / SemiMobile Plant) | Our Mobile Crushing & اسڪريننگ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Fuel Cost per Ton Processed| هاءِ (Dependent on truck fleet) | گھٽ (Direct feed + hybrid option) | تائين 35% گهٽتائي |
| Relocation Time Between Faces| 35 ڏينهن (Dismantle/Transport/Reassemble) | < 8 ڪلاڪ (Selfpropelled movement) | مٿان 90% تيز |
| Setup Time on New Site| 12 هفتا (Civil works required) | < 24 ڪلاڪ (Minimal ground leveling) | لڳ ڀڳ 95% تيز |
| System Footprint| Large permanent area required| ڪمپيڪٽ; follows pit contour| تائين 60% smaller active area |
| Manpower Required for Operation| 46 personnel across multiple machines| 23 personnel via integrated control cabin| ~40% reduction |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ماڊل انحصار throughput 200 tph to over 450 tph of granite aggregate.
پرائمري کولہو جا اختيار: جَوَرُ (for high compressive strength rock) or impact crusher (for higher shape index requirements).
بجلي جي گهرج: Primary drive via Tier IV Final diesel engine (~350 kVA). Optional plugin connection for external electric power (400V/50Hz).
اهم مواد جي وضاحت: Hardox® hopper and wear plates; highstrength steel frame; polyurethane screen deck panels for extended life.
جسماني طول و عرض (آپريٽنگ): لڳ ڀڳ. ڊگھائي: 22م, ويڪر: 3.5م, اوچائي: 4.2م.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures of +5°C to +45°C; dust suppression system rated for operation up to 85% relative humidity.
6. درخواست جا منظر
Granite Quarry Expansion in Ikorodu Area
Challenge A quarry operator needed to access a new resource block separated by overburden from their existing fixed plant. Trucking raw material was costprohibitive.
Solution Deployment of a mobile crushing & screening plant directly at the new face location.
Results Eliminated a fleet of six dump trucks from the haul cycle. Reduced costperton by an estimated NGN ₦280 while increasing total site output by over NGN ₦22%. The site was fully operational within two days of equipment arrival.
Urban Perimeter Quarry with Noise/Dust Restrictions
Challenge A quarry operating near residential development faced stringent limits on operational hours due to noise complaints.
Solution Implementation of a mobile plant equipped with advanced sounddampening enclosures on crushers/screens and the integrated dust suppression system allowed processing closer to the active face.
Results Demonstrated compliance with regulatory decibel limits at the property boundary through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours Results demonstrated compliance through thirdparty testing secured extended operating hours , increasing weekly production volume by NGN ₦15%. Community complaints dropped significantly.
7. تجارتي خيالات
Equipment is offered in three primary tiers based on capacity:
1. Standard Performance Tier
2.اعلي ظرفيت جو درجو
3.Custom Configuration Tier
Optional features include magnetic separators , additional fines washing modules , wireless remote controls ,and upgraded generator sets .
Service packages range from basic scheduled maintenance plans offered comprehensive uptime guarantees including parts kits held locally in our Lagos depot .
Financing options are available including leasetoown structures tailored typically over NGN ₦36NGN ₦60 months as well as partnership models based on production volume .
8.FAQ
What is required infrastructure wise?
The mobile plant requires reasonably stable compacted ground . Minimal civil works are needed beyond basic leveling . Access roads must accommodate standard lowbed trailer dimensions if transport between sites is necessary .
How does particle shape compare fixed cone crushers?
Modern mobile impact crushers equipped advanced rotor designs produce cubical product suitable most concrete applications . For extremely critical shape requirements jawcrusher based mobile units are recommended .
ڪهڙي عام ليڊ ٽائيم پهچائڻ واري ڪميشن?
From order confirmation delivery typically occurs within NGN ₦14NGN ₦18 weeks . Commissioning supervised our engineers takes approximately NGN ₦5 working days including operator training .
Are spare parts readily available Nigeria?
Yes we stock critical wear parts consumables our dedicated Lagos warehouse ensuring nextbusinessday availability most common items reducing potential downtime .
Can this equipment process laterite effectively?
Yes but configuration recommendations differ . For laterite applications we recommend specific screening media feed arrangements prevent clogging ensure optimal efficiency .
