پائيدار 250 300tph پٿر کرشنگ پلانٽ وينڊر
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو ھڪڙي وچولي وڏي پيماني تي مجموعي آپريشن ۽ مسلسل رڪاوٽن کي منهن ڏيڻ جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300tph پٿر ڪرشنگ پلانٽ هڪ نازڪ پيداوار اثاثو آهي, yet its performance often dictates your entire site's financial health. عام چئلينج شامل آهن:
غير مطابقت رکندڙ ذريعي: Fluctuations below the 300tph target due to bridging, improper feed distribution, or component mismatch, directly costing you in lost revenue per operating hour.
ضرورت کان وڌيڪ بند وقت: Unplanned stops for maintenance on critical components like crusher jaws, شنک, or feeders create cascading delays across your loading and hauling operations.
اعلي آپريشنل خرچ: Spiking energy consumption from inefficient crushing chambers and conveyor systems, coupled with frequent wear part replacement, squeezes your margin.
پيداوار جي معيار جي تبديلي: مسلسل ڪيترن ئي اسپيڪ پروڊڪٽس کي پورا ڪرڻ ۾ ناڪامي (مثال, بنيادي مواد, چپس, مٽي) leads to premium product shortfalls and excess waste stockpiles.
اسڪاليبلٽي & Inflexibility: A plant that cannot be easily adapted for future feed material changes or final product requirements becomes a capital liability.
ڇا توهان جو موجوده سيٽ اپ هڪ ڪنٽرول قيمت في ٽين تي پيش گوئي قابل ٽينج پهچائي رهيو آهي? Can you adapt to changing market demands without a complete overhaul? The solution lies in a sustainably engineered 250300tph stone crushing plant designed from the ground up for operational excellence and longterm ROI.
2. پيداوار جو جائزو
This product is a complete stationary or semistationary 250300 ڪلاڪ ڪلاڪ (tph) سخت پٿر ڪرشنگ ۽ اسڪريننگ پلانٽ. It is engineered for primary contractors and mining operations requiring consistent, روڊ جي بنياد لاء مجموعي جي اعلي مقدار جي پيداوار, ڪنڪريٽ اسفالٽ, ۽ ريلوي ballast.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Dumpfed material is consistently metered by a heavyduty vibrating grizzly feeder to a robust primary jaw crusher for initial size reduction.
2. ثانوي & ٽيٽيري ڪرشنگ: The crushed material is conveyed to secondary cone crushers for further reduction, with optional tertiary cone or impact crushers for precise shaping and fines control.
3. مواد جي اسڪريننگ: Multipledeck vibrating screens accurately separate the crushed stone into specified size fractions.
4. ذخيرو ڪرڻ & ٻيهر گردش: آنسپيڪ مواد نامزد ٿيل ذخيرن تائين پهچايو ويو آهي. Oversize material is automatically recirculated back into the crushing circuit for optimal efficiency.
ايپليڪيشن جو دائرو: گرينائيٽ پروسيسنگ لاء مثالي, بيسالٽ, چونا پٿر, ۽ ٻيا abrasionresistant مجموعا. وڏي انفراسٽرڪچر منصوبن لاءِ مناسب, تجارتي کوٽائي آپريشن, ۽ وقف مجموعي سپلائي يارڊز.
حدون: Not designed for very soft or nonabrasive materials like chalk or clay without specific configuration adjustments. Site requires adequate space for plant layout and stockpile management.
3. بنيادي خاصيتون
ذھني فيڊ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) فيڊر تي & loadsensitive automation | آپريشنل فائدا: Maintains optimal chokefeed condition for crushers without overloading | ROI اثر: تائين 15% higher throughput efficiency and 1020% reduction in crusher liner wear.
Hybrid Crushing Chamber Design | ٽيڪنيڪل بنياد: Optimized geometry combining aggressive nip angle and sufficient stroke | آپريشنل فائدا: Delivers higher reduction ratios per stage while minimizing slabby product | ROI اثر: Reduces required crushing stages in some layouts, lowering capital outlay and energy draw.
مرڪزي گريسنگ & حالتن جي نگراني | ٽيڪنيڪل بنياد: Automated lubrication system with flow sensors and centralized diagnostic points | آپريشنل فائدا: Ensures bearing health, ناڪامين کي روڪي ٿو, and reduces manual maintenance time by approximately 30% | ROI اثر: Directly lowers risk of catastrophic bearing failure causing 24+ بند ٿيڻ جا ڪلاڪ.
Modular Electrical Control System | ٽيڪنيڪل بنياد: PLCbased control with individual motor starters and fault indication | آپريشنل فائدا: Enables quick fault isolation by operators; simplifies future circuit expansion or modification | ROI اثر: Reduces meantimetorepair (ايم ٽي آر) اندازي مطابق 40%, preserving daily production targets.
اعلي طاقت Conveyor فريم ورڪ | ٽيڪنيڪل بنياد: Lattice structure design with CADoptimized stress distribution | آپريشنل فائدا: Provides exceptional stability under maximum load with reduced vibrationinduced fatigue cracking | ROI اثر: Extends structural life of conveying system beyond standard industry frames by years.
MultiStage Dust Suppression Integration | ٽيڪنيڪل بنياد: Strategically placed spray nozzles at transfer points with water recycling settlement ponds| آپريشنل فائدا: Maintains regulatory compliance for particulate emissions without excessive water usage| ROI اثر: Avoids potential fines and work stoppages while controlling water procurement costs.
Unified Access & Maintenance Platforming| ٽيڪنيڪل بنياد: مربوط رستا, ڏاڪڻيون, and service platforms around all major components| آپريشنل فائدا: محفوظ مهيا ڪري ٿو, efficient access for daily inspections and routine maintenance tasks| ROI اثر: Enhances worker safety compliance and reduces service time by providing direct tool access.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | Our Sustainable 250300tph Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي دستيابي (%) | 85 90% (رٿيل & غير منصوبا بند وقت) | نشانو >93% (SystemEngineered Reliability) | +3 جي طرف +8 سيڪڙو پوائنٽون |
| توانائي جو واھپو (kWh/ٽن)†| وڏي پيماني تي مختلف آهي; بيس لائين = 1.0 kWh/ٽن (Site Specific)| Estimated Reduction via system optimization‡| تائين 15% في ٽين پروسيس ٿيل |
| لباس جو حصو خرچ ($/ٽين پروسيس ٿيل)| Highly material dependent; baseline = X $/ton‡‡| Lowered via optimized chamber design & metallurgy‡‡‡| جي دستاويزي گهٽتائي 10% جي طرف 25% |
| سيٽ اپ ڪريو / ٻيهر ترتيب ڏيڻ جو وقت (ڏينهن)| For modular plants requiring screen/crusher repositioning:| Preengineered modular connections & standardized supports:| 30% less labor time required |
\Availability based on recommended maintenance schedules.
†Comparison requires identical feed material analysis.
‡Achieved through VFD optimization on noncritical loads & اعلي ڪارڪردگي موٽر.
‡‡Example figure; actual cost varies by rock type.
‡‡‡Based on field data from comparable installations using premium manganese steel alloys.
5. ٽيڪنيڪل وضاحتون
Nominal Design Capacity: 250 300 ميٽرڪ ٽين في ڪلاڪ (275 330 يو ايس ٽي پي ايڇ), کاڌ خوراڪ جي سختي تي منحصر آهي (<200 ايم پي اي سفارش ڪئي), سائز جي تقسيم (<750mm typical max feed), ۽ گهربل پيداوار جي درجه بندي.
پرائمري پاور جي گهرج: لڳ ڀڳ. 450 550 kVA ڪل ڳنڍيل لوڊ. Plant designed for mains grid connection; diesel generator options available.
اهم مواد جي وضاحت:
Crusher Liners/Breakage Parts: پريميئم مينگنيز اسٽيل (18%22% من).
Conveyor Belting: Minimum EP630/4 fabric ply or ST2000 steel cord rated belts at highstress points.
اسٽرڪچرل اسٽيل ڪم:S355JR گريڊ گھٽ ۾ گھٽ; shotblasted & primed.
جسماني طول و عرض (لڳ ڀڳ پيرن جا نشان): Highly layoutdependent; typical Lshaped configuration requires ~80m x 45m (~260ft x150ft). Detailed GA drawings provided during engineering phase.
ماحولياتي آپريٽنگ رينج: Designed standard operating temperature range from 20°C to +45°C (4°F کان +113°F). Optional coldclimate packages include heated lubrication systems; hotclimate packages feature enhanced cooling systems.
6. درخواست جا منظر
Highway Construction Project Supply Hub
چيلنج: A contractor needed guaranteed daily supply of three distinct aggregate products (Class II Base Rock 57 پٿر 8 Chips) from local hard granite meeting strict state DOT specifications Project timeline penalties were tied to delivery delays
Solution Implementation of our configured sustainable stone crushing plant featuring primary jaw secondary cone tertiary cone crushers in closed circuit with tripledeck screening
Results The plant achieved consistent output of tph meeting all gradation specs simultaneously Reduced reliance on multiple subcontractors resulting in direct control over supply chain Postproject analysis showed costperton savings versus purchased materials funding the plants relocation
تجارتي چونا پٿر جي کوٽائي جي توسيع
Challenge An existing quarry operation was bottlenecked at tph by an aging twostage plant unable to produce sufficient quantities of manufactured sand Msand needed as a highvalue product line
Solution A new tph tertiaryfocused circuit was integrated alongside existing primary crushing This included a specialized vertical shaft impact VSI crusher module within our sustainable plant design
Results The new circuit added tph of Msand meeting ASTM C specifications creating access new concrete market Plant availability improved due modernized controls reducing electrical faults Production flexibility allowed quick shifts between aggregate blends based demand
وڏي پيماني تي انفراسٽرڪچر ٺيڪيدار
Challenge A firm specializing in dam construction required an onsite highcapacity plant process very abrasive river basalt High wear costs unpredictable breakdowns were crippling their previous mobile fleet
Solution Deployment semistationary version our sustainable stone crushing plant emphasizing ease relocation between project sites along with enhanced wear part designs specifically basalt
Results Wear part life increased average compared previous equipment Plant mobility allowed it serve multiple project phases within same master site eliminating need lease additional capacity Project managers reported improvement budget adherence raw material production costs
تجارتي خيالات
قيمت جا درجا:
1\. Base Plant Package Includes primary secondary crushing modules basic screening tower stockpile conveyors electrical control cabin Priced as turnkey FOB factory
2\. Enhanced Configuration Adds tertiary shaping crusher automated dust suppression system upgraded PLC controls extended service platforms Includes commissioning supervision
3\. FullScope Project Package Comprehensive solution including civil layout engineering erection supervision onsite operator training extended warranty package Financing leasing support available
اختياري خاصيتون:
\ جهاز تي ڊيزل پاور پيداوار ماڊل
\ Automated belt weighing sampling systems
\ Advanced rock level monitoring bin systems prevent overflows
\ Remote monitoring telematics package realtime operational data access
سروس پيڪيجز:
\ Standard Warranty months parts labor major components excluding wear items
\ Annual Maintenance Contract Includes scheduled inspections priority parts dispatch discounted labor rates guaranteed response times
\ FullService Agreement Covers all planned maintenance wear part replacement performance guarantees based agreed KPIs fixed annual fee
Financing Options Available through partner institutions include capital equipment loans operating leases finance leases Structures tailored match project cash flow timelines typically ranging years
FAQ
Q What level site preparation civil works required this scale plant?
A Detailed geotechnical report foundation drawings are provided Our engineering team can specify requirements which typically involve substantial concrete footings primary secondary units conveyor piers Professional civil contractor required execute site prep
Q How does this plant handle sticky or claycontaminated feed material?
A While designed hard rock options include stepped grizzly deck scalping screen remove fines clay prior primary crusher reducing risk packing bridging Critical but not core function highly clayey materials may require prewashing stage not included standard scope
Q What typical lead time from order commissioning?
A For standard configurations lead time ranges months depending complexity Final timeline confirmed upon completion detailed engineering review Current global supply chain conditions may affect specific component deliveries which we monitor transparently
Q آهن اسپيئر پارٽس عالمي سطح تي آساني سان دستياب آهن?
A Yes We maintain consolidated bill materials BOM using industrystandard bearings seals other consumables Major proprietary components like crusher mantles jaw plates held regional warehouses support fast delivery partnerships established local distributors key markets
Q Can existing equipment integrated into new plant design?
A Potentially yes Feasibility study conducted evaluate compatibility your current crushers screens conveyors electrical infrastructure Integration possible often requires interface modules control system upgrades ensure seamless operation new sections
Q What operator skill level required run this system effectively?
A The control system designed intuitive interface However we recommend minimum weeks onsite training provided our engineers covering startup shutdown procedures routine checks basic troubleshooting We provide comprehensive operations maintenance manuals digital formats
