Stone Quarry Crushing Plant Sourcing Agent Datasheet
1. PAINPOINT driven اوپننگ
پٿر جي کوٽائي ڪرڻ واري پلانٽ کي منظم ڪرڻ ۾ مسلسل دٻاءُ شامل هوندو آهي ته جيئن پيداوار کي توازن ۾ رکي سگهجي, قيمت, ۽ reliability. عام آپريشنل چئلينج شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or component wear in primary crushers can halt the entire production line for 2448 ڪلاڪ, costing thousands in lost revenue per hour.
متضاد پيداوار جي درجه بندي: فيڊ جي سائيز ۾ وهڪري ۽ سختي آف اسپيڪ مجموعي جي ڪري ٿي, پيداوار جي رد ٿيڻ جي نتيجي ۾, ٻيهر ڪرڻ, ۽ توانائي ضايع ڪيو.
اعلي آپريشنل خرچ: Excessive power draw from inefficient crushing chambers and frequent manual adjustments for wear compensation directly erode profit margins.
مٽي ۽ شور جي تعميل: Failure to meet stringent environmental regulations risks fines, operational shutdowns, and community opposition.
Are you seeking a crushing plant solution that directly addresses these issues through engineered reliability, process control, and measurable operational efficiency?
2. پيداوار جو جائزو
A modern stationary stone quarry crushing plant is an integrated system designed for highvolume primary, ثانوي, and tertiary reduction of blasted rock into specified aggregate sizes. آپريشنل ڪم فلو عام طور تي شامل آهي:
1. پرائمري ڪرشنگ: Dump feed is reduced by a jaw or gyratory crusher.
2. ثانوي / ٽيٽيري ڪرشنگ: Cone or impact crushers further process material for precise gradation.
3. اسڪريننگ & ترتيب ڏيڻ: Vibrating screens separate crushed stone into finished product sizes.
4. مواد سنڀالڻ: Conveyor networks transport material between stages and to stockpiles.
Application scope includes the production of aggregates for construction, روڊ جو بنياد, ريل ballast, and concrete/asphalt plants. Key limitations are initial capital investment and the requirement for stable, longterm quarry reserves to justify a fixed installation.
3. بنيادي خاصيتون
ترقي يافته چيمبر جاميٽري | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه ۽ ڪرشنگ گفا پروفائل | آپريشنل فائدا: Promotes interparticle crushing for a finer, more cubical product with less wear on liners | ROI اثر: تائين جي ذريعي ريٽيڪل لوڊ کي گھٽائي ٿو 15%, lowering energy costs and increasing net throughput.
خودڪار لباس معاوضو | ٽيڪنيڪل بنياد: Hydraulic adjustment systems with PLC control | آپريشنل فائدا: Maintains consistent crusher discharge setting without manual intervention as wear occurs | ROI اثر: Sustains product specification over longer periods, reducing waste and labor for adjustments.
مرڪزي پروسيس ڪنٽرول (سي پي سي) سسٽم | ٽيڪنيڪل بنياد: Integrated PLC/SCADA with realtime sensor data (پاور ڊرا, دٻاءُ, سطح) | آپريشنل فائدا: Allows operators to monitor and optimize the entire plant from a single station | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 510% increase in overall plant efficiency through coordinated load management.
HeavyDuty ٺاھڻ & Component Access | ٽيڪنيڪل بنياد: Fabricated steel frames with stressrelieved welds and strategic service platforms | آپريشنل فائدا: Enhances structural integrity under cyclic loading and simplifies maintenance tasks | ROI اثر: Extends service life of major structures and reduces maintenance downtime by an average of 30%.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Labyrinth seals at transfer points combined with targeted waterspray or fog systems | آپريشنل فائدا: Effectively controls respirable dust at primary crusher discharge and conveyor transfers | ROI اثر: Mitigates regulatory compliance risk and reduces housekeeping labor.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our Stone Quarry Crushing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | 8590% (رٿيل & اڻ رٿيل) |> 94% ھدف جي دستيابي| +510% |
| بجلي جو استعمال (kWh/ٽن) پٿر جي قسم جي لحاظ کان مختلف آهي| Baseline from older plant designs |> Optimized drives & ڪمري جي جوڙجڪ| جي گهٽتائي 812% |
| لائنر زندگي (Million Tons) Primary Jaw/Concave| Dependent on abrasiveness |> Premium alloy steel & geometry| جو واڌارو 1525% |
| Product Cubicity (%) Advanced crushing chambers| Improvement to >75% |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 200 ختم ڪرڻ 1,500 ٽين في ڪلاڪ (ٽي پي ايڇ), based on feed size (0800ايم ايم) ۽ گهربل پيداوار جي درجه بندي.
پرائمري کولہو جا اختيار: جهيڙيندڙ (Feed size up to 1200mm) يا Gyratory Crusher (for higher capacity >800 ٽي پي ايڇ).
بجلي جي گهرج: ڪل ڳنڍيل لوڊ عام طور تي حد تائين 400 kW for compact plants to over 2 MW for largescale installations; supplied at 400V/690V or medium voltage.
اهم مواد جي وضاحت: Crusher frames constructed from S355JR steel; liners use Mn18Cr2 or equivalent highabrasion steel; conveyor idlers feature C3/C4 sealed bearings.
جسماني طول و عرض: Plant footprint is projectspecific; modular designs facilitate layout optimization within existing quarry space constraints.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust emission control designed to meet EU/EPA standards (<10 mg/Nm³ at boundary).
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: An existing quarry needed to double output but faced space constraints and needed stricter control over chip quality for asphalt production.
حل: Implementation of a compact threestage stone quarry crushing plant featuring a primary jaw crusher, secondary cone crusher with automated settings, and a tertiary vertical shaft impactor for shaping.
نتيجا: Achieved target throughput of 650 TPH within a limited footprint. Product cubicity improved from 58% جي طرف 78%, meeting premium asphalt mix specifications without additional processing.
Limestone Aggregate Production for Road Base
چيلنج: High silica content was causing accelerated wear in secondary crushers, leading to frequent downtime every 68 weeks for liner changes.
حل: Installation of a new secondary cone crusher specifically configured with advanced chamber geometry and premium abrasionresistant liners.
نتيجا: لائنر جي زندگي هڪ سراسري تائين وڌايو 14 تبديلين جي وچ ۾ هفتي. This reduced annual planned downtime by approximately 120 ڪلاڪ, translating directly into higher availability and lower consumable costs per ton.
7. تجارتي خيالات
Stone quarry crushing plants are capital investments offered in tiered configurations:
معياري تشڪيل جو درجو: Includes primary crusher module, basic secondary stage(ايس), standard conveyors/screens/electrics. Focuses on core functionality at an entry price point.
Optimized Performance Tier (سڀ کان عام): Adds automated control systems (سي پي سي), premium wear components on critical units enhanced dust suppression design extended warranty packages
Turnkey Project Tier: Full engineering design civil works foundation design erection commissioning supervision
Optional features include advanced metal detection tramp iron relief systems automated lubrication stations remote monitoring via telematics
Service packages range from basic preventive maintenance plans comprehensive multiyear service agreements including parts supply Financing options including equipment leasing project financing solutions are available subject
FAQ
1. How do I determine the correct capacity rating my stone quarry crushing plant?
Plant sizing requires analysis your annual production targets maximum feed size from blasting required final product gradations A detailed review your geological reports is the first step toward accurate specification
2 ليڊ ٽائيم عام ترسيل تنصيب ڇا آهن?
For standard configured plants lead time manufacturing typically ranges months following order approval Installation commissioning require additional weeks depending site readiness complexity
3 Can this equipment integrate existing conveyors screening decks?
Yes engineering team can assess compatibility your existing infrastructure Modular design allows integration key new components like primary secondary crushers into current material flow
4 What kind operator training provided?
Comprehensive training conducted during commissioning covers safe operation routine maintenance procedures basic troubleshooting Training materials technical documentation provided digital formats
5 ڇا اسپيئر پارٽس آساني سان دستياب آهن?
Critical spare parts common wear items held regional distribution centers Parts support includes guaranteed availability lists specific models ensure minimum stock levels highwear components
6 What expected energy consumption per ton crushed?
Specific consumption varies significantly rock hardness final product size For typical granite application producing mm aggregate wellconfigured modern plant can achieve range kWh per metric ton processed
7 ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
Yes performance guarantees covering rated throughput power consumption key product specifications established during project engineering phase These backed contractual terms
