Stone Quarry Crushing Plant Producers Quality Control
1. PAINPOINT driven اوپننگ
پٿر جي کوٽائي ڪرڻ واري پلانٽ کي منظم ڪرڻ مسلسل عملي چئلينج پيش ڪري ٿو جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. Are you contending with inconsistent final product gradation leading to rejected loads and lost revenue? Is unscheduled downtime for crusher maintenance or liner changes disrupting your production schedule, costing thousands per hour in idle equipment and labor? Do you face escalating costs from premature wear parts failure in abrasive environments, or from excessive energy consumption by inefficient crushing chambers? ان کان سواء, are you limited in your ability to quickly adapt your plant’s output to meet changing market demands for different aggregate specifications?
Addressing these issues requires a focused approach to the core of your operation: the primary crushing stage. The reliability and efficiency of your primary crusher set the tone for entire downstream processing circuit.
2. پيداوار جو جائزو: PRIMARY JAW CRUSHER FOR QUARRY APPLICATIONS
هي پراڊڪٽ جي تفصيل جي تفصيل هڪ ڳري فرض آهي, stationary Primary Jaw Crusher engineered specifically for highcapacity stone quarry crushing plants. It is designed as the first critical size reduction stage, accepting large feed material directly from the quarry face.
آپريشنل ڪم فلو:
1. کاڌو: Runofquarry rock (up to 1.2m edge length) is delivered via dump truck into the crusher’s vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. پري اسڪرين & چُرڻ: VGF جزا ختم ڪري ٿو ۽ سبسائيز مواد کي نظرانداز ڪري ٿو, directing only oversize rock into the deep, غير ڇڪڻ واري ڪرشنگ چيمبر.
3. ڪمپريشن جي ڀڃڪڙي: The oscillating manganese steel jaw applies immense compressive force against the fixed jaw, پٿر کي ان جي قدرتي ڀڃڻ واري لڪير سان ڀڃڻ.
4. خارج ٿيڻ: ڪٽيل مواد هڪ ترتيب ڏيڻ واري خارج ٿيڻ واري افتتاح ذريعي نڪرندو آهي, setting the maximum product size for the secondary circuit.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر جي کوٽائي لاء مثالي (گرينائيٽ, بيسالٽ, چونا پٿر) requiring high tonnage primary reduction. اسٽيشنري پلانٽ جي تنصيب لاء مناسب.
حدون: Not designed for ultraabrasive recycled concrete with high rebar content without specific modifications. Requires a stable concrete foundation and significant upfront capital investment.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Extended nip angle and long linear stroke | آپريشنل فائدا: Enables higher capacity by drawing material deep into the chamber for effective breakage on every stroke | ROI اثر: ذريعي throughput وڌائي ٿو 1015% versus shallow chambers, اثاثن جي استعمال کي وڌائڻ
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: مضبوط ٿيل دٻاء واري پوائنٽن سان اعلي سالميت واري اسٽيل پليٽ مان ٺهيل | آپريشنل فائدا: Provides longterm stability under cyclical loading, فريم جي ٿڪڻ ۽ ترتيب جي مسئلن کي گھٽائڻ | ROI اثر: ڍانچي جي خدمت جي زندگي کي وڌايو 20 سال, سرمائيداري سيڙپڪاري جي حفاظت
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: ٽينشننگ ۽ صاف ڪرڻ لاءِ متبادل هائيڊولڪ سلنڈر | آپريشنل فائدا: Allows operators to adjust crusher settings and clear blockages in minutes from a central location | ROI اثر: تائين جي تبديلين کي ترتيب ڏيڻ لاء گھٽ وقت گھٽائي ٿو 80% دستي شيم سسٽم جي مقابلي ۾
Optimized Kinematics & Stroke Profile | ٽيڪنيڪل بنياد: Computermodeled swing jaw motion for maximum throughput at a given power rating | آپريشنل فائدا: Delivers higher reduction ratios with less wear on jaw dies per ton crushed | ROI اثر: Lowers costperton by improving wear life and reducing specific energy consumption (kWh/ٽن)
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: کولہو لاءِ متحد بيس پليٽ, موٽر, ۽ ڊرائيو گارڊ | آپريشنل فائدا: تنصيب کي آسان بڻائي ٿو, Vbelt جي صحيح ترتيب کي يقيني بڻائي ٿي, ۽ سائيٽ جي حفاظت کي وڌايو | ROI اثر: Reduces installation time and costs by approximately 25%
مرڪزي خودڪار لوبريڪيشن | ٽيڪنيڪل بنياد: سڀني وڏن بيئرنگن لاء پروگرام قابل گريسنگ سسٽم | آپريشنل فائدا: Ensures consistent lubrication under all conditions, preventing bearing failures due to contamination or neglect | ROI اثر: دستي لوڻ جي غلطي کي ختم ڪري ٿو, extending bearing life by an average of 35%
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% (مقرر & اڻ شيڊول) |> 96% (with hydraulic toggle & auto lube) |> 4% مطلق واڌارو |
| ورهاڱي جي زندگي جو ديس (ابراھيندڙ گرينائيٽ) | ~ 450,000 ٽين في سيٽ |> 550,000 ٽين في سيٽ |> 22% سڌارو |
| مخصوص توانائي واپرائڻ| ~0.8 1.0 kWh/ٽن |> 0.7 0.85 kWh/ٽن |> تائين 15% گهٽتائي |
| CSS ترتيب ڏيڻ جو وقت / صفائي| 4590 منٽ (دستور) |> تائين 85% تيز |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1,200mm x 830mm
وڌ ۾ وڌ فيڊ سائيز: 1,050mm ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 280mm
گنجائش جي حد (@ ڏنل CSS): 450 750 ميٽرڪ ٽين في ڪلاڪ
ڊرائيو پاور جي گهرج: 160 kW اليڪٽرڪ موٽر (200kVA supply recommended)
ڪل وزن (ڪڪڙ + موٽر + بنياد): لڳ ڀڳ 48,000 ڪلو
اهم مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; مينگنيز اسٽيل جوڙو مري ٿو (14% / 18% / 22% Mn دستياب); جڙيل مصر جو اسٽيل سنسڪرت شافٽ; گولي وارو رولر بيرنگ.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust seals protect internal bearings.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: هڪ وڏي گرينائيٽ کوٽائي جي ضرورت آهي بنيادي سرڪٽ throughput کي وڌائڻ لاء 25% without expanding its footprint or primary feed size.
حل: Replaced an older jaw crusher with this new model featuring a deeper chamber and optimized kinematics.
نتيجا: حاصل ڪيو a 28% increase in average hourly tonnage at a similar CSS while reducing specific energy consumption by 12%. Payback period was calculated at under 24 months based on increased sales volume.
Limestone Quarry Facing High Downtime
چيلنج: Excessive downtime from blockages and lengthy manual adjustments were limiting output and causing scheduling delays.
حل: Implemented this jaw crusher with a hydraulic toggle adjustment system.
نتيجا: Reduced total downtime related to adjustments and clearing by over 300 هر سال ڪلاڪ. This translated to an estimated additional 60,000 tons of crushed material available for sale each year.
7. تجارتي خيالات
Our Primary Jaw Crushers are offered in clear pricing tiers based on size and configuration:
بنيادي ٺاھ جوڙ جو درجو: Includes crusher with standard manganese jaws, موٽر جو بنياد,ويبلٽس,۽ ڊرائيو گارڊ.
بهتر ڪيل آپريشن جا درجا: Base configuration plus integrated automatic lubrication system,موٽر شروع ڪندڙ,۽ جديد لباس مانيٽرنگ سينسر.
Optional features include different manganese steel grades,fixed or mobile skid bases,and various feeder options.Service packages range from basic commissioning and operator training to comprehensive multiyear performance contracts covering parts,محنت,and scheduled inspections.Financing options including equipment leasingand rentaltoown plans are availableto help manage capital expenditure.
8.FAQ
ق:What is requiredfor foundation installation?
اي:A detailed foundation drawing is provided.The crusher requiresa substantial reinforced concrete foundation designedto handle dynamic loads;our engineering team can reviewyour civil plans.
ق:What isthe typical lead timefor wear parts like jaw dies?
A.We maintain strategic stockof common wear parts.Guaranteed lead timesfor standard manganese jaw setsare between721 days dependingon location.
Q.How does this crusher integratewith my existing secondaryand tertiary circuits?
A.The discharge openingis fully adjustableto ensure optimal feed size distributionfor your cone crushersor further stages.Engineers can adviseon CSS settings tomaximize overall plant balance.
سوال: اسان جي آپريشن ۽ سار سنڀال ٽيمن لاءِ ڪهڙي تربيت ڏني وئي آهي?
A.Comprehensive onsite trainingis includedwith purchase,coversafe operation,معمولي سار سنڀال جا طريقا,and basic troubleshooting.Documentation includesfull manualsand parts lists.
Q.Are there performance guaranteesoffered?
A.Yes.Contractual performance guaranteesfor minimum throughputcapacityand maximum power consumptioncan be agreeduponbasedon your specific feed material analysis.
Q. ادائگي جا شرط ڇا آهن?
A.Typical termsfor new equipmentare30% upon order confirmation,
40% upon notificationof readinessfor shipment,
and30% prior to shipment.Customterms maybe availablewith financing packages
