پٿر جي کوٽائي ڪرشنگ پلانٽ ايڪسپورٽ فيڪٽري قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن ۾ اضافو ڪري رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي کواري جي منافعي کي? Commercial buyers and plant managers face persistent challenges in primary crushing operations that directly impact the bottom line. انهن ۾ شامل آهن:
سار سنڀال لاء اعلي Downtime: Frequent liner changes and unexpected mechanical failures halt your entire production line, گم ٿيل آمدني ۾ في ڪلاڪ هزارين خرچ.
اضافي توانائي واپرائڻ: Inefficient crushing chambers and outdated drives lead to unsustainable power bills, هڪ بنيادي آپريشنل خرچ.
متضاد پيداوار جي پيداوار: Poorly calibrated or worn equipment fails to deliver the consistent aggregate sizing required for premium product tiers and customer contracts.
تيز لباس واري حصي جي تباهي: Abrasive stone varieties cause accelerated wear on crusher components, driving up your costperton for replacement parts.
اسڪيلنگ & Feeding Inefficiencies: Inadequate prescreening and feeding results in blockages, cycle interruptions, and unnecessary wear on the primary crusher.
How can you achieve a higher throughput of spec material while controlling maintenance costs and energy use? The solution begins with selecting a correctly engineered پٿر جي کوٽائي جو پلانٽ.
2. پيداوار جو جائزو
A modern stationary پٿر جي کوٽائي جو پلانٽ is an integrated system designed for the primary reduction of blasted rock into consistent, marketable aggregate sizes. The core workflow typically involves:
1. پرائمري فيڊنگ & اسڪيلنگ: Dumped material is fed via apron feeder to a robust grizzly or scalping screen to remove fines and bypass undersize material.
2. پرائمري ڪرشنگ: Oversize material is conveyed to a heavyduty primary jaw crusher for initial size reduction.
3. ثانوي پروسيسنگ & ترتيب ڏيڻ: Crushed material is then transported via conveyor to secondary cone or impact crushers and screening decks for final sizing and product separation.
ايپليڪيشن جو دائرو: This system is engineered for highvolume production of crushed stone, مجموعا (بنيادي ڪورس, چپ مهر), riprap, ۽ چونا پٿر مان ريلوي گٽ, گرينائيٽ, بيسالٽ, ۽ ٻيا ٻرندڙ ذخيرا.
اهم حد: Plant configuration must be meticulously matched to feed material characteristics (ڇڪڻ واري انڊيڪس, سليڪا مواد, نمي) and required final product gradations. A onesizefitsall approach leads to suboptimal performance.
3. بنيادي خاصيتون
DeepChamber Jaw Crusher | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه & ڪنيميٽيڪس | آپريشنل فائدا: Higher reduction ratio per pass increases throughput & produces less slabby product | ROI اثر: Reduces load on downstream circuits, مجموعي طور تي پلانٽ جي توانائي جي گھٽتائي جو اندازو لڳايو ويو آهي 812%.
PLCA خودڪار پروسيس ڪنٽرول | ٽيڪنيڪل بنياد: Centralized programmable logic controller with loadmanagement algorithms | آپريشنل فائدا: مانيٽر موٽر amps & crusher pressure to autoregulate feed for optimal chokefed conditions | ROI اثر: Prevents overload stalls and maximizes liner life, تائين غير منصوبابندي واري وقت کي گھٽائڻ 15%.
ماڊلر اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Standardized subassemblies with precision machining | آپريشنل فائدا: Enables faster replacement of wear parts like toggle seats and cheek plates during scheduled maintenance | ROI اثر: Cuts critical path maintenance time by up to 30%, سالياني دستياب پيداوار جا ڪلاڪ وڌائڻ.
HeavyDuty Apron فيڊر | ٽيڪنيڪل بنياد: Overlapping manganese flights on crawler tractortype chains | آپريشنل فائدا: Provides steady, metered feed of large, abrasive shot rock without bridging or segregation | ROI اثر: Protects the primary crusher from shock loads and erratic feed, extending major component service life.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: اسٽريٽجڪ طور تي رکيل اسپري نوزز سولينائيڊ والوز سان ڪنويئر آپريشن سان ڳنڍيل آهن | آپريشنل فائدا: Significantly reduces airborne particulate at primary transfer points | ROI اثر: ماحولياتي ضابطن جي تعميل کي يقيني بڻائي ٿي, امڪاني ڏنڊ کان بچڻ ۽ سائيٽ جي ڪم جي حالتن کي بهتر ڪرڻ.
مضبوط HeavyDuty فريم | ٽيڪنيڪل بنياد: Fabricated steel construction with finite element analysis (ايف اي اي) optimized stress points | آپريشنل فائدا: Absorbs high cyclic loads from crushing without fatigue or misalignment | ROI اثر: Provides longterm structural integrity over a 20+ سال جي خدمت زندگي, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | اسان جي پٿر جي کوٽائي ڪرشنگ پلانٽ حل | دستاويزي فائدو |
| : | : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) دستيابي | 85% 88% (شيڊول ٿيل & اڻ شيڊول بند وقت)| 92% 94% دستيابي| +6% سڌارو |
| بجلي جو استعمال (kWh/ٽن) | پٿر جي قسم جي لحاظ کان مختلف آهي; بيس لائين = 100%| Average reduction to ~90% of baseline| ~10% Improvement |
| لائنر زندگي (پرائمري جوڙو) Manganese Consumption| Based on standard Mn18/2 alloy design| Utilizes Mn22% alloy & اصلاح ٿيل چيمبر ڊيزائن| 1525% سڌارو |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) نازڪ اجزاء| Standard manufacturer warranties apply.| Extended intervals backed by field performance data.| تائين 20% سڌارو |
_Availability calculated as (Scheduled Operating Time Unscheduled Downtime) / Scheduled Operating Time._
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 400 TPH کان 1,200+ TPH نامياتي throughput.
پرائمري کولہو جا اختيار: Jaw Crusher sizes from 42”x48” up to 60”x80”, with CSS adjustment ranges specific to model.
بجلي جي گهرج: ڪل نصب ٿيل پلانٽ پاور عام طور تي حد تائين 450 kW کان 900 kW ترتيب تي منحصر ڪري ٿو; designed for connection to mediumvoltage supply (مثال, 11kV).
اهم مواد جي وضاحت:
پرائمري کولہو فريم: ASTM A36 اسٽيل پليٽ
Jaw Plates/Concave Liners: Austenitic Manganese اسٽيل (ايم ايس), Grade Mn18Cr2 or Mn22Cr2 optional.
Main Shafts: جڙيل مصري اسٽيل, گرميءَ جو علاج.
Conveyor Idlers: CEMA D/E class sealed bearings.
جسماني طول و عرض (Typical Primary Section Footprint): Approximately 25m L x 18m W x 12m H. Full plant layout drawings are configurationdependent.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression systems are rated for operation where water supply pressure exceeds 4 بار.
6. درخواست جا منظر
Granite Aggregate Production for Highway Construction
چيلنج: A large granite quarry needed consistent (6”) minus product for asphalt plants but faced excessive wear on cone crusher mantles due to poorly calibrated primary crushing output containing excessive +8” material.
حل: Implementation of a new primary crushing plant featuring a deepchamber jaw crusher with hydraulic CSS adjustment and an aggressive scalpout screen deck ahead of secondary crushing.
نتيجا: Primary crush product was consistently maintained at below 8”. This reduced the load and wear rate on the downstream cone circuit by approximately 40%, achieving the target spec yield while lowering costperton for wear parts across the entire flow sheet.
چونا پٿر جي کوٽائي جي توسيع
چيلنج: An existing limestone operation expanding its pit faced logistical constraints requiring higher throughput from the same primary station footprint without increasing energy costs proportionally.
حل: A compact yet highcapacity stone quarry crushing plant design utilizing a highstroke jaw crusher and direct drive technology for improved power transmission efficiency.
نتيجا: The new plant achieved a 35% increase in throughput (from ~600 TPH to ~810 TPH) موجوده نقشن جي اندر. Field data showed only an 18% increase in connected load power draw due to improved drive efficiency, significantly improving energy productivity ($/ٽين).
7. تجارتي خيالات
Our stone quarry crushing plants are offered in tiered configurations aligned with production goals:
معياري ڊيوٽي پلانٽ: Designed for lowerabrasion materials like limestone. بنيادي جبڑے کولہو شامل آهن, فيڊر, بنيادي conveyors, starter motor control center (ايم سي سي). Competitive factorydirect pricing structure provides clear entrypoint investment figures.
HeavyDuty پلانٽ: گرينائيٽ لاء انجنيئر, پٿر جو پٿر, بيسالٽ. Upgraded components include Mn22 liners as standard; heavyduty apron feeder; integrated metal detection; advanced PLC automation package with remote monitoring capability.
اختياري خاصيتون & واڌارو: Onboard diesel generator module for setup/backup; خودڪار lubrication نظام; ترقي يافته مٽي دٻائڻ واري فوگ توپون; extended conveyor lengths; custom walkway & پليٽ فارمن تائين رسائي.
We support commercial buyers through:
Comprehensive service packages covering scheduled maintenance inspections,
spare parts provisioning agreements,
and operator training programs conducted at installation,
ensuring optimal performance throughout your equipment's lifecycle,
maximizing return on investment through sustained productivity gains,
minimizing total cost of ownership over time,
providing financial predictability beyond initial capital expenditure considerations,
facilitating longterm operational planning confidence,
supporting project budgeting accuracy,
enhancing overall financial viability of quarrying operations globally
