پٿر کولہو پلانٽ سپلائر حسب ضرورت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري پاڻ کي کولہو کان ئي اسٽيم. عام درد جون پوائنٽون شامل آهن:
اڻ شيڊول بند وقت & اعلي سار سنڀال خرچ: بار بار لائنر تبديليون, غير متوقع اجزاء جي ناڪامي, and lengthy repair processes halt your entire production line. Every hour of stoppage represents significant lost revenue.
غير مطابقت واري پيداوار & خراب ذرات جي شڪل: A crusher that cannot maintain a consistent closedside setting (سي ايس ايس) produces irregular aggregate sizes. This leads to product rejection, reduces the value of your output, and creates bottlenecks for downstream screening and secondary crushing stages.
اضافي توانائي واپرائڻ: Older or inefficient crushing technology consumes disproportionate amounts of power per ton of material processed, directly impacting your bottom line as energy costs rise.
محدود فيڊ لچڪدار & بلاڪ جا مسئلا: Inability to handle varying feed sizes or occasional tramp metal without stalling or causing damage results in operational delays and potential safety hazards for maintenance crews.
اعليٰ آپريشنل ليبر جي گهرج: Constant monitoring and manual adjustment of crusher settings to compensate for wear or changing material characteristics increase labor costs and operator burden.
مرڪزي سوال آهي: how can you achieve higher throughput of specification material while simultaneously controlling maintenance costs and improving site safety? The solution begins with selecting a robust, intelligently engineered primary stone crusher plant.
2. پيداوار جو جائزو
A modern stationary stone crusher plant is an integrated system designed for the primary reduction of large quarried rock, blasted ore, or demolition concrete into manageable, consistentsized aggregate. The core of this system is the primary jaw crusher or gyratory crusher, engineered as the first stage in a multistage reduction process.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوف ڪواري (ROQ) material is delivered via dump trucks into a large capacity vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. پري اسڪريننگ & ڏنڊ هٽائڻ: The VGF separates natural fines from the feed stream before it enters the crusher chamber, ڪارڪردگي وڌائڻ ۽ لباس گھٽائڻ.
3. پرائمري ڪرشنگ: The core crusher utilizes compressive force between a fixed and a moving surface (jaw plates or mantles/concaves) to break rock.
4. خارج ٿيڻ & پهچائڻ: Crushed material is discharged at a predetermined size onto a main product conveyor for transport to secondary processing or stockpiling.
ايپليڪيشن جو دائرو: Hightonnage quarrying لاء مثالي (چونا پٿر, گرينائيٽ, بيسالٽ), کان کني جا عمل, ۽ وڏي پيماني تي تعمير جي مجموعي پيداوار.
اهم حدون: حتمي پراڊڪٽ جي شڪل ڏيڻ لاء ٺهيل ناهي (tertiary role) or processing highly abrasive materials without specific liner metallurgy. Maximum feed size is determined by crusher model and opening dimensions.
3. بنيادي خاصيتون
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر فولاد جي تعمير | آپريشنل فائدا: Provides exceptional rigidity under dynamic loads, minimizing stress fractures and frame fatigue over decades of operation | ROI اثر: Extended structural lifespan eliminates need for premature plant replacement, سرمائيداري سيڙپڪاري جي حفاظت.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: سي ايس ايس جي ترتيب ۽ چيمبر صاف ڪرڻ لاء انٽيگريڊ هائڊروڪ سلنڈر | آپريشنل فائدا: جلدي چالو ڪري ٿو, precise product size changes and safe reversal to clear blockages in minutes without manual intervention | ROI اثر: تائين جي گھٽتائي گھٽائي ٿي 80% during sizing adjustments and blockage events compared to manual shim systems.
ترقي يافته لائنر ٽيڪنالاجي | ٽيڪنيڪل بنياد: ZGMn18Cr2/BT alloy steel castings with optimized profile design | آپريشنل فائدا: Significantly increased wear life through superior workhardening properties; optimized profiles enhance nip angle and throughput | ROI اثر: لباس جي حصن جي قيمت گھٽائي ٿي 1530% based on field data from comparable installations.
PLC جي بنياد تي خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Centralized control system with motor amp monitoring and CSS tracking | آپريشنل فائدا: Allows operators to run the plant at optimal efficiency from a remote station; provides alerts for abnormal conditions | ROI اثر: ٻوٽن جي مجموعي ڪارڪردگي کي بهتر بڻائي ٿو 510% through consistent operation and enables predictive maintenance scheduling.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Strategically placed spray nozzles fed by highpressure pump unit | آپريشنل فائدا: Effectively controls dust at key transfer points (کاڌو داخل ڪرڻ, خارج ٿيڻ), ماحولياتي ضابطن جي تعميل کي يقيني بڻائڻ | ROI اثر: Mitigates risk of regulatory fines and reduces health risks for personnel, lowering longterm liability.
Modular Discharge Conveyor Design | ٽيڪنيڪل بنياد: Bolttogether sections with crowned head pulley for tracking | آپريشنل فائدا: تنصيب کي آسان بڻائي ٿو, منتقلي, and future plant reconfiguration; ensures reliable material transfer away from the crushing zone | ROI اثر: Reduces installation time/costs by approximately 20% بمقابله ويلڊ ٿيل ڊيزائن.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جو پٿر Crusher پلانٽ حل | فائدو (% سڌارو) |
|||||
| لائنر جي تبديلي جو وقت | 812 ڪلاڪ (دستي شيم جي ترتيب) | 92% |>7 سيڪڙو پوائنٽ ۾ اضافو |
| Feed Size Acceptance Ratio | ~80% of gape |>85% of gape |>5 سيڪڙو پوائنٽ ۾ اضافو |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: کان 200 TPH کان مٿي 1,200 TPH نامياتي throughput (کاڌ خوراڪ جي کثافت تي منحصر آهي & سختي).
کولہو جي قسم جا اختيار: Heavyduty overhead eccentric jaw crushers (48"x60" جي طرف 66"x88") or primary gyratory configurations.
بجلي جي گهرج: مکيه کولہو ڊرائيو کان 150 HP کان 400+ HP electric motors; complete plant auxiliary power typically requires separate distribution.
مواد جي وضاحت: ASTM A36 اسٽيل مان ٺهيل مکيه فريم; liners in highgrade manganese steel; وڏي طاقت واري مصري فولاد مان ٺهيل شافٽ.
جسماني طول و عرض (عام جبل جو ٻوٽو): Approximate footprint of 18m (ايل) x 8m (ڊبليو); height ~7m. Specifics vary by model.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected bearings and electrical components standard.
6. درخواست جا منظر
گرينائيٽ ڪواري جي توسيع
چيلنج: A granite quarry needed to increase primary crushing capacity by over 40% but had limited space for new infrastructure footprint.
حل: Implementation of a highcapacity jaw crusher plant with a steepprofile jaw die design optimized for hard rock abrasion.
نتيجا: اوور جي مسلسل ذريعي حاصل ڪئي 650 TPH while maintaining CSS consistency within +/5mm specification; reduced liner consumption cost per ton by an estimated $0.22 based on annualized data.
وڏي پيماني تي انفراسٽرڪچر پروجيڪٽ
چيلنج: A major highway project required consistent supply of Class I base material under an aggressive timeline with variable feed rock hardness.
حل: Deployment of a modular stone crusher plant featuring hydraulic adjustment systems on both the feeder apron and jaw crusher discharge setting.
Results Enabled rapid onsite calibration between different rock faces (98%. Project completed ahead of schedule due to zero crushingrelated delays.
7. تجارتي خيالات
Our stone crusher plants are offered in three primary tiers:
1. معياري ڊيوٽي پلانٽ: مسلسل چونا پٿر / وچولي گھڙڻ واري ايپليڪيشنن لاءِ. بنيادي کولہو شامل آهي,وي جي ايف ايف وي جي ايف,موٽر شروع ڪندڙ,and discharge conveyor.Base pricing structured per required tonnage capacity.
2. HeavyDuty پلانٽ: For granite,بيسالٽ,and highly abrasive feeds.Includes upgraded liner metallurgy,lubrication coolers,and reinforced structural components.Pricing reflects enhanced durability package.
3.
اختياري خاصيتون شامل آهن ترقي يافته حالت مانيٽرنگ سينسر,tier IV compliant diesel generator modules for remote sites,and automated greasing systems.Service packages range from basic commissioning support through comprehensive multiyear planned maintenance agreements with guaranteed parts availability.Financing options including equipment leasingand milestonebased project financing are available through our partners subject to credit approval
8.FAQ
ق:What if my existing feeder or conveyors are not compatible with your new stone crusher plant?
A Our engineering team conducts presale interface reviews All key connection points(discharge height motor control interfaces )are designedto industry standardsand we provide detailed interface drawingsfor integrationwith your existing infrastructure
Q How quickly can we expecta return on investmentfrom improved efficiency?
A Field data shows most operations achieve paybackthrough reduceddowntime lowerwear partcostsandincreased salableproduct yieldwithin1824 monthsof continuousoperation dependingon sitespecific utilizationrates
Q Are performance guarantees providedwiththe equipment?
A Yes we offer guaranteed minimum throughputcapacityand maximum power consumptionfiguresbasedon certifiedtestingwith customerprovidedor agreedupon samplematerialprior topurchase
Q Whatisthe typical lead timefrom orderto commissioning?
A For standardmodelplants leadtimeis approximately1620 weeksCustomconfigurationsmay requireadditional timeWe providea detailedproject scheduleupon orderconfirmation
Q Do you provideoperator training?
A Comprehensive trainingforplantoperatorsandmaintenancecrews is includedas partof our commissioning service covering safeoperation routine maintenance proceduresandtroubleshooting guides
