Stone Crusher Plant Manufacturer Catalog
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: گھٻرائڻ واري فيڊ مواد مان گھڻي لباس جو حصو استعمال, غير منصوبابندي بند ٿيڻ جي ڪري ٽرام ڌاتو يا اڻ کٽندڙ شيون, and inconsistent feed rates that create bottlenecks downstream. These issues directly translate to high maintenance labor costs, گم ٿيل پيداوار ڪلاڪ, and compromised final product gradation.
What if your primary crusher could actively protect itself from damage? ڪيئن ٿيندو a 20% reduction in liner wear change your annual operating budget? Can your current setup maintain optimal throughput with varying feed sizes and hardness? حل صرف هڪ کولہو ۾ نه آهي, but in an integrated primary crushing station engineered for resilience and control.
2. پيداوار جو جائزو
جي APC Series Primary Jaw Crusher Station هڪ سخت فرض آهي, fixedplant solution designed for the first reduction of hard rock and ores. This turnkey module integrates the crusher, ٻرندڙ گرزلي فيڊر, and onboard walkways into a single, preassembled unit for streamlined installation.
آپريشنل ڪم فلو:
1. کاڌو & اسڪيلنگ: Runofmine material is deposited onto the integral vibratory grizzly feeder, which scalps out fine undersize material to bypass the crusher, improving overall efficiency.
2. ابتدائي گھٽتائي: Oversize material is directed into the robust jaw crusher chamber, where a steep nip angle and aggressive crushing action reduce material to a predetermined top size.
3. جيخارج ٿيڻ & پهچائڻ: Crushed product is discharged onto the main plant conveyor belt for transport to secondary crushing or stockpiling.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, and recycled concrete in largescale quarrying, کان کني, ۽ مجموعي پيداوار.
حدون: چپچپا لاء مناسب ناهي, clayrich materials without prior feeding/scalping modifications. Maximum feed size is constrained by the specific model's grizzly opening and jaw dimensions.
3. بنيادي خاصيتون
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا. | آپريشنل فائدا: محفوظ ڪري ٿو, remote adjustment of the crusher closed side setting (سي ايس ايس) for quick product size changes and provides automatic clearing of chamber blockages in minutes versus hours. | ROI اثر: تائين جي معمولي ترتيبن لاءِ ڊائون ٽائم گھٽائي ٿو 70% and eliminates manual shim handling.
HeavyDuty ٺهيل بيس فريم | ٽيڪنيڪل بنياد: Unibody construction from hightensile steel with integral motor mounts. | آپريشنل فائدا: غلطي جي مسئلن کي ختم ڪري ٿو, reduces structural stress points, and provides a stable platform that minimizes vibration transmission. | ROI اثر: Extends bearing life, بنيادي ضرورتن کي گھٽائي ٿو, and lowers longterm structural maintenance costs.
Integrated Grizzly Feeder with Bypass Chute | ٽيڪنيڪل بنياد: Stepped grizzly sections with adjustable slope and gap settings. | آپريشنل فائدا: Optimizes crusher efficiency by removing fines prior to crushing, چيمبر جي لباس کي گهٽائڻ ۽ پيڪنگ کي روڪڻ. The bypass chute directs fines directly to the product conveyor. | ROI اثر: Increases total system throughput by 815% by relieving the crusher of unnecessary work on smaller material.
وسايو ويو & ٽمپرڊ جيو مري ويو | ٽيڪنيڪل بنياد: Manganese steel dies subjected to controlled heat treatment for optimal hardnesstoughness balance. | آپريشنل فائدا: Provides exceptional resistance to abrasion and fatigue cracking in highimpact crushing conditions. | ROI اثر: فيلڊ ڊيٽا هڪ عام ڏيکاري ٿو 2030% increase in liner life over standard manganese dies, لباس جي حصن لاء سڌو سنئون قيمت گھٽائڻ.
مرڪزي گريسنگ & PLC ڪنٽرول انٽرفيس | ٽيڪنيڪل بنياد: Automated lubrication points routed to a single station with PLC monitoring of crusher parameters. | آپريشنل فائدا: Ensures consistent bearing lubrication, معمولي سار سنڀال جي چڪاس کي آسان بڻائي ٿو, and allows operators to monitor power draw and alarms from a central location. | ROI اثر: Prevents premature bearing failure—a major cause of unplanned downtime—and reduces daily walkaround time for technicians.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | APC Series Primary Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | 8590% (مقرر & اڻ شيڊول اسٽاپ) | 9395% (leveraged from field service data) | ~5% increase in productive hours |
| لباس جي قيمت / ٽين پروسيس ٿيل| بيس لائين (100%)| لڳ ڀڳ. 75% بنيادي طور تي (via extended liner life & آپٽمائزڊ ڪينيميٽيڪس)| ~ 25٪ گهٽتائي |
| Time for Chamber Clearance| 24 ڪلاڪ (دستور)
|<10 منٽ (hydraulic toggle reversal)| تائين 95% گهٽتائي |
| ذريعي پٽ مطابقت
(with variable feed)| +/ 15% fluctuation
<
>|<+/ 7% fluctuation
(stable power draw & optimized cavity)| مٿان 50% وڌيڪ مسلسل پيداوار |
5.ٽيڪنيڪل وضاحتون (APC1208 Model Example)
ظرف / درجه بندي: تائين 750 MTPH, dependent on feed material type and closed side setting.
کولڻ وارو ايپرچر: 1200mm x 800mm (48" x 32") کاڌو کولڻ.
بجلي جي گهرج: Crusher drive: 160 kW برقي موٽر; Feeder drive: 11 kW برقي موٽر; هائيڊولڪ سسٽم: 7.5 kW power pack.
مواد جي وضاحت: مکيه فريم: ST52 steel; جهيڙو مري ٿو: ق&T Manganese Steel (14%18%); Cheek plates: AR400 abrasionresistant steel.
جسماني طول و عرض (LxWxH): Module approx.:12m x 3m x4m
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°C to +45°C with standard lubrication; optional hightemperature or arctic packages available.
_(ميٽرڪ ٽين في ڪلاڪ)_
6\. درخواست جا منظر
گرينائيٽ ڪواري جي توسيع
چيلنج:
A Southeastern US quarry expanding its primary circuit faced frequent jaw crusher stalls due to occasional oversized slabs exceeding the rated feed size,
مهانگو بند وقت جي ڪري
and damaged components.
حل:
Implementation of an APC1208 Primary Jaw Crusher Station equipped with the hydraulic toggle system
and reinforced deck on the grizzly feeder.
نتيجا:
The hydraulic system allowed operators
to clear blockages caused by oversized slabs in under five minutes without entering
the chamber.Productivity logs show a reduction
in blockagerelated downtime from an average of18 hours per month
to less than2 hours,
safeguarding quarterly production targets
Base Course Production for Highway Project
چيلنج:
A contractor on a fixedprice highway project needed
to meet strict particle shape specifications
for base course material while processing highly variable riverrun gravel containing abrasive sand content.Wear costs were unpredictable
حل:
A portable version of
the APC series Primary Jaw Crusher was deployed onsite,
utilizing its CSS adjustment capability
and Q&T jaw dies
نتيجا:
The ability
to make quick CSS adjustments ensured consistent product gradation despite variable feed.The specialized jaw dies demonstrated a22%
increase in life span compared
to previous equipment used on similar material.This predictability allowed accurate forecasting of wear part costs for the project duration
7\. تجارتي خيالات
Equipment pricing tiers are structured around throughput capacity:
ٽائر 1(APC806):UpTo350MTPH–Idealfor midsized quarries or satellite sites
ٽائر 2(APC1208):UpTo750MTPH–Standardfor largescale aggregate production
ٽائر 3(APC1510):UpTo1200MTPH–Forhighvolume mining or major infrastructure projects
اختياري خاصيتون شامل آهن:
مٽي کي دٻائڻ واري اسپري سسٽم,
Heavyduty skid basesfor portable configurations,
Automated wear monitoring sensors,
Extended warranty packages covering major components
سروس پيڪيجز:
پلاٽينم(5سال):مقرر ڪيل معائنو شامل آهن,
ترجيحي حصن جي ترسيل,
and annual mechanical audits
سون(3سال):Scheduled inspectionsand discounted parts
چاندي(1سال):Standard warranty extensionwith inspection
فنانسنگ جا اختيار:
Flexible leasetoown agreements through partner financial institutions are available,
typically structured over36–60months.Capital expenditure(ڪيپيڪس)
versus operational expenditure(اوپيڪس)
models can be discussed based on your company's financial strategy
FAQ سيڪشن
Q1:Whatis themaximum recommended compressive strengthof feedmaterialforthe APCseries?
A1:The APCseriesis engineeredfor materials witha compressive strengthupTo350MPa.For harder materials or specific ore types,a technical reviewis recommendedtoselectthe optimal chamber geometryandlinermaterial
Q2:Canthe integratedstationbe retrofittedintoan existingplantlayout?
A2:The modular designallowsfor integrationinto both newand existing circuits.Foundation drawingsandfeed/discharge heightsare providedfor engineering reviewbyyour contractorstoensure compatibilitywithyour currentconveyor systems
Q3:Whatisthe typical leadtimefrom orderto commissioning?
A3.For standard configurationsleadtimesrange from20–24weeksdependingon model tierand current manufacturing scheduleExpedited optionsmay be available subjectto inquiry
Q4.Howdoesthe hydraulic toggle systemimpact routine maintenance?
A4.It significantly simplifiesit.The systemremoves themechanical riskassociatedwith traditional toggle platesLubrication pointsare centralizedReducing daily check timesfor operatorsbyan estimated30%
Q5.Are training resourcesprovidedfor our operationsandmaintenance crews?
A5.Comprehensive trainingis includedwith everysaleThis comprises onsite commissioning trainingbyour field engineersas wellas access todetailed digital manualsandschematicsthrougha dedicated customer portal
