Stone Crusher Machine Private Label Manufacturer Affordable
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the core challenges in primary size reduction often include:
اعلي سار سنڀال خرچ & بند وقت: بار بار لائنر تبديليون, برداشت جي ناڪامي, and unplanned stoppages for crusher repairs directly impact your bottom line. Can your operation afford 48+ hours of lost production for major component replacement?
غير مطابقت واري پيداوار & پيداوار جي شڪل: Poorly graded aggregate with excessive flaky material fails to meet specifications, leading to rejected loads and reduced revenue per ton. Is your current equipment delivering the consistent cubicity required for highvalue asphalt and concrete mixes?
اضافي توانائي واپرائڻ: پراڻو, inefficient drive systems and poor chamber designs result in high kWhperton costs, a significant variable in your operational expenditure.
سخت ٺاھ جوڙ جون حدون: Fixed crusher setups struggle to adapt to varying feed materials or changing product requirements, forcing compromises in either throughput or final product quality.
ملڪيت جي اعلي ڪل قيمت (ٽي سي او): Beyond the initial purchase price, hidden costs from parts consumption, توانائي جو استعمال, and labor for adjustments create an unsustainable financial burden over the equipment’s lifecycle.
مرڪزي سوال آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, costperton crushing without compromising on product quality or operational flexibility?
2. پيداوار جو جائزو
This product is a heavyduty jaw crusher engineered as a primary stone crusher machine for robust, سخت پٿر جي وڏي مقدار ۾ گهٽتائي, گرينائيٽ, بيسالٽ, ۽ درياهه جو پٿر. It is designed as a private label solution for OEMs and large distributors seeking reliable performance with competitive pricing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (مخصوص فيڊ کولڻ تائين) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (اختياري), جيڪو پرائمري چيمبر جي ڪارڪردگي کي وڌائڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. پرائمري ڪرشنگ: Material enters the fixed and movable jaw assembly. The elliptical motion of the movable jaw applies compressive force against the fixed jaw, breaking stone via mechanical pressure.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: ڪٽيل مواد هيٺان ايپرچر تي نڪرندو آهي. بند سيٽنگ (سي ايس ايس) is hydraulically adjustable to control the final product size without manual shim changes.
4. پيداوار پهچائڻ: Crushed aggregate is discharged onto the main plant conveyor for transport to secondary screening or stockpiling.
ايپليڪيشن جو دائرو & حدون:
دائرو: اسٽيشنري کواري ٻوٽن لاءِ مثالي, وڏي پيماني تي کني آپريشن, and major infrastructure project sites requiring primary crushing of abrasive materials with uniaxial compressive strength up to 320 ايم پي اي.
حدون: Not designed as a standalone solution for finished aggregate; requires secondary and tertiary stages for most specification products. Not suitable for recycling mixed demolition waste without significant prescreening due to risk of tramp metal.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Extended nip angle and optimized kinematics | آپريشنل فائدا: Increases volume processed per cycle and enhances particleonparticle crushing for reduced liner wear | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 15% higher throughput versus comparable chambers, improving revenue potential per operating hour.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: ٽينشننگ ۽ سيٽنگ جي ترتيب لاء تبديل ٿيندڙ هائڊروڪ سلنڈر | آپريشنل فائدا: Allows rapid CSS adjustment and provides automatic overload protection by releasing under uncrushable events | ROI اثر: Reduces downtime for product changeovers from hours to minutes and minimizes risk of catastrophic damage from tramp iron.
HeavyDuty روٽر & بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Forged eccentric shaft mounted on spherical roller bearings with high load capacity | آپريشنل فائدا: Sustains peak loads under hard rock conditions with improved heat dissipation | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 30% longer bearing service life under equivalent duty cycles, حصن جي فهرست جي قيمت گھٽائڻ.
Wedge Locking Jaw Plate System | ٽيڪنيڪل بنياد: Mechanically locked wedges secure replaceable manganese jaw plates | آپريشنل فائدا: Enables safe plate changeout by plant maintenance crews without specialized tooling or welding | ROI اثر: Reduces liner replacement labor time by an average of 40%, سار سنڀال ونڊوز کي ننڍو ڪرڻ.
PLC جي بنياد تي خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Integrationready control system monitoring power draw, سي ايس ايس, ۽ برداشت جي درجه حرارت | آپريشنل فائدا: Provides operators with realtime performance data and enables remote monitoring capabilities | ROI اثر: اڳڪٿي واري سار سنڀال جي شيڊول کي آسان بڻائي ٿو, preventing unplanned stops and optimizing crusher load for energy savings.
Reinforced Fabricated Steel Frame | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized design with continuous welds and heavyduty ribs | آپريشنل فائدا: Absorbs dynamic crushing stresses with minimal frame deflection over longterm operation | ROI اثر: مشين جي عمر تي تعميراتي سالميت کي يقيني بڻائي ٿي, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | هن پٿر Crusher مشين حل | ماپيل فائدو |
| : | : | : | : |
| Tonnage في ڪلاڪ (سخت گرينائيٽ) | 180 220 tph at CSS 150mm | 235 260 tph at CSS 150mm| +15% ذريعي |
| مينگنيز وير لائف (جبلن جي پليٽ) | تبديلين جي وچ ۾ ~ 120,000 ٽين| ~160,000 tons between changes| +33% زندگيءَ جو لباس |
| توانائي جو واھپو (kWh/ٽن) | سراسري 0.85 1.05 kWh/ٽن | سراسري 0.72 0.90 kWh/ٽن | تائين 15% توانائي جو استعمال |
| ترتيب ڏيڻ / صاف ڪرڻ جو وقت | دستي شيمس (~ 48 ڪلاڪ) | هائيڊولڪ سسٽم (~1530 mins) | 90% بند وقت |
| 10m تي شور جو اخراج | عام طور تي >85 ڊي بي(اي) |<82 ڊي بي(اي) with sounddampening housing | Improved compliance |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: جي سي 5460
فيڊ کولڻ: 1400mm x 1200mm (55" x 47")
وڌ ۾ وڌ فيڊ سائيز: 1000ايم ايم (39")
بند ٿيل پاسي جي سيٽنگ جي حد: 125mm 250mm (5" 10")
گنجائش جي حد: تائين 750 ٽين في ڪلاڪ (مواد تي منحصر آهي & سي ايس ايس)
ڊرائيو پاور جي گهرج: 160 ڪلواٽ /200 HP برقي موٽر (معياري)
ڪل وزن (صرف کولہو): لڳ ڀڳ 48 ميٽرڪ ٽين
اهم مواد جي وضاحت:
فريم جي تعمير: اعلي سطحي اسٽيل پليٽ (ايس ٽي 52)
Jaw Plates Standard Material：Mn18Cr2
سنسڪرت شافٽ：42CrMo alloy steel forged
بيئرنگ：Spherical roller bearings with automated lubrication ports
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (4°F کان +113°F)
Dust Control Compatibility： Equipped with standard dust sealing rings; compatible with dry fog or baghouse systems
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج A ڪوارري آپريٽر کي پرائمري سرڪٽ جي ذريعي وڌائڻ جي ضرورت آهي 25% without expanding their permitted footprint or adding a second primary crusher line.
Solution Implementation of two JC5460 stone crusher machines as the new primary stage，replacing older，ننڍا يونٽ.
نتيجن جي ذريعي وڌايو ويو 28%. The consistent product shape improved secondary cone crusher efficiency，leading to an overall plant capacity increase of 310 tph，achieving project goals within existing infrastructure.
مکيه هاء وي تعميراتي ڪنسورشيم
Challenge A contractor faced strict particle shape specifications（high cubicity）for asphalt aggregates across multiple，geographically dispersed sites，with varying local rock types.
Solution Deployment of mobile primary crushing plants built around this specific jaw crusher machine due to its adjustable kinematics producing superior shape.
Results Achieved consistent compliance with DOT flakiness index specifications across all sites，eliminating load rejections。The hydraulic adjustment enabled quick calibration（<30 mins）for different local materials，maintaining schedule adherence。
7.تجارتي خيالات
Pricing is structured according to configuration level：
• Base Equipment Tier Includes core stone crusher machine ，موٽر mounts ，۽ بنيادي ڊرائيو گارڊ。
• PlantIntegrated Tier Adds integrated motor ，ويبلٽ ڊرائيو ，hydraulic power pack ，and PLC control cabinet。
• Fully Skidded / Mobile Tier Crusher premounted on a heavyduty skid or mobile tracked chassis ，with all ancillary systems prewired/piped。
اختياري خاصيتون：
• خودڪار گريسنگ سسٽم
• Rock Breaker / Hammer Arm Mounting Points
• Special Alloy Jaw Liners（for highly abrasive feeds）
• Advanced Vibration Monitoring Sensors
سروس پيڪيجز：
1）Standard Warranty ：12 months on parts & محنت。
2）Extended Support Plan ：3سال / 6，000hour coverage on major components （shaft ，بيئرنگ ，frame）。
3）FullService Agreement ：مقرر ڪيل معائنو شامل آهن ，لباس جو حصو discounts ，and priority field service。
Financing Options are available through partner institutions ，including equipment leasing structures that allow payments over 3660 مهينا ，as well as rentaltoown programs suitable for definedduration projects。
8.FAQ
Q What are the compatibility requirements for integrating this into an existing plant？
A The stone crusher machine requires standard civil foundations designed for dynamic loads。It accepts typical apron feeder or vibrating grizzly feeder discharge。Electrical requirements are 380480V，50/60هز。Detailed interface drawings are provided。
Q How does this machine handle variations in feed material hardness？
A The hydraulic toggle system provides automatic compensation。If uncrushable material is encountered，the system relieves pressure then automatically resets，minimizing intervention。For planned changes（e.g., switching from limestone to basalt），a simple CSS adjustment optimizes output。
Q What is the expected operational impact on my maintenance team？
A Your team benefits from simplified procedures。The wedge lock system eliminates dangerous torch work during liner changes。Centralized grease points reduce lubrication time。Common wear parts are interchangeable left/right，halving inventory needs。
Q Are commercial terms negotiable based on volume？
هڪ ها。For orders of multiple units or established framework agreements with distributors/OEMs，tiered pricing ，enhanced warranty terms ，and dedicated technical support allocations can be structured。
Q What training is provided for operators？
A Comprehensive documentation includes operation manuals，parts lists，and schematic diagrams。For larger orders或service agreements，onsite commissioning includes a halfday operational safety和basic maintenance training session。
Q How does this private label arrangement work？
A The equipment is manufactured under strict quality protocols but delivered unbranded或with your specified branding。Full technical documentation can be rebranded 。This allows you to present it as part of your own integrated plant solution。
Q What lead time can be expected after order placement？
A Standard configurations have a lead time of 1214 هفتي جو ڪم 。Confirmed orders trigger provision of foundation drawings immediately 。Expedited production slots may be available subject to capacity 。
