پٿر Crusher مشين Oem فئڪٽري معائنو
1. PAINPOINT driven اوپننگ
Are unplanned breakdowns and inconsistent output crippling your aggregate production schedule? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ سامان جي اعتبار سڌي طرح منافعي کي ترتيب ڏئي ٿي. Common operational challenges with primary stone crushers include:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and component wear lead to production halts, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
غير متوقع پيداوار جي درجه بندي: Inconsistent feed size or wearrelated performance drift results in offspec aggregate, forcing recrushing or product downgrades.
اعلي آپريشنل خرچ: Rising energy consumption per ton and the recurring expense of premium wear parts erode project margins.
Vulnerability to Tramp Metal & Uncrushables: Unplanned incidents with contaminant materials can cause catastrophic damage, resulting in lengthy, قيمتي مرمت.
Is your current primary crusher a constant source of operational risk and cost overrun? حل صرف هڪ مشين ۾ نه آهي, but in an engineered system built for predictable performance and total cost of ownership.
2. پيداوار جو جائزو
جي جهيڙيندڙ هڪ مضبوط آهي, heavyduty primary crushing machine designed for the first stage of size reduction in quarrying, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. Its core function is to compressively fracture large feed material (typically runofmine or runofquarry rock) into manageable sizes for secondary processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو خام مال (تائين 8090% کولہو گپ جو) is loaded into the vibrating grizzly feeder ahead of the crusher.
2. Compressive Crushing: مواد مقرر ۽ متحرڪ جبڑے جي پليٽ ۾ داخل ٿئي ٿو. The eccentric shaft drives the movable jaw in an elliptical motion, applying immense compressive force to the rock.
3. خارج ٿيڻ: Crushed material exits through the adjustable discharge opening at the bottom, سائيز سان گڏ بند ٿيل سيٽنگ جي ترتيب سان (سي ايس ايس).
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت لاء مثالي, ڇڪڻ وارو مواد (گرينائيٽ, بيسالٽ, درياهه جي پٿر). اسٽيشنري ٻوٽن ۽ موبائل ٽريڪ ٿيل سيٽ اپ لاء مناسب. Handles a wide variety of feed sizes.
حدون: نرم لاء مناسب ناهي, nonabrasive stone where other crusher types may be more efficient. Requires consistent feed control to prevent choking. Output tends to be more elongated compared to cone crushers.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: وڌيل نپ زاويه ۽ ڊگهو ڪرشنگ اسٽروڪ | آپريشنل فائدا: Higher capacity per stroke and improved reduction ratio from feed to product | ROI اثر: Greater throughput per operating hour reduces unit cost per ton.
HeavyDuty ٺھيل فريم سان StressRelieved تعمير | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) پوسٽ ويلڊ گرمي علاج سان اصلاحي ڊيزائن | آپريشنل فائدا: Exceptional structural integrity withstands high cyclic loads, فريم ٿڪڻ جي ڀڃڪڙي کي روڪڻ | ROI اثر: خدمت جي زندگي کي اڳتي وڌائي ٿو 20+ سخت فرض هيٺ سال, سرمائيداري سيڙپڪاري جي حفاظت.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: Replaceable hydraulic cylinder for toggle plate tensioning and overload release | آپريشنل فائدا: Enables quick CSS adjustment for product control and automatic tramp iron release to protect from uncrushables | ROI اثر: Minimizes downtime for settings changes; prevents costly damage from stall events.
HighPerformance Bearing Assembly with Labyrinth Seals | ٽيڪنيڪل بنياد: Oversized spherical roller bearings on a forged eccentric shaft with multistage sealing | آپريشنل فائدا: Sustains high load capacities with minimal heat generation; مؤثر طور تي مٽي ۽ آلودگي کي خارج ڪري ٿو | ROI اثر: Drastically extends bearing service intervals (>10,000 ڪلاڪ), reducing lubrication costs and failure risk.
BoltOn Wear Liners with Wedge Lock System | ٽيڪنيڪل بنياد: Reversible manganese steel jaw dies secured by mechanical wedges | آپريشنل فائدا: Allows for rotation/ replacement of wear parts without backing material; تائين تبديل ٿيندڙ وقت گھٽائي ٿو 50% | ROI اثر: Lowers maintenance labor costs and increases equipment availability.
انٽيگريڊ موٽر بيس & بيلٽ ڊرائيونگ جي حفاظت | ٽيڪنيڪل بنياد: کولہو لاءِ متحد بيس پليٽ, موٽر, ۽ ڍڪڻ جي مڪمل حفاظت سان | آپريشنل فائدا: انسٽاليشن دوران ترتيب کي آسان بڻائي ٿو; ensures operator safety compliant with global standards (ISO/OSHA) | ROI اثر: Reduces installation time/cost; mitigates site safety liability.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي جبڑے کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% (شيڊول ٿيل & اڻڄاتل) | >96% سالياني دستيابي| +3% سڌارو |
| زندگيءَ جو لباس (جبو مرندو Abrasive Rock) | 120,000 150,000 ٽين في سيٽ| 180,000 220,000 ٽين في سيٽ| +40% سڌارو |
| توانائي جو واھپو (kWh/ٽن) مواد جي لحاظ کان مختلف آهي| بيس لائين = 100%| Average reduction to ~90% of baseline| ~10% Improvement |
| ٽرامپ لوهه جي بحالي جو وقت (Full Cycle)| Manual clearing can exceed 24 ڪلاڪ| Hydraulic clearing system completes cycle in <15 منٽ| ~90% گهٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: کان 150 TPH کان 1,200 ٽي پي ايڇ (کاڌ خوراڪ جي بنياد تي مختلف آهي & سي ايس ايس).
فيڊ اوپننگ سائز: Ranging from 800mm x 550mm up to 1500mm x 1300mm.
بجلي جي گهرج: Driven by electric motors from 75 kW تائين 250 ڪلواٽ; ڪلائنٽ جي وضاحت جي مطابق وولٹیج (مثال, 400V/50Hz يا 480V/60Hz).
مواد جي وضاحت: مکيه فريم - اعلي طاقت اسٽيل پليٽ (S355J2). جبڑے مري - پريميئم مينگنيز اسٽيل (1418%). Shaft – Forged Alloy Steel (42CrMo4).
جسماني طول و عرض & وزن: کان لڳ ڀڳ وزن 15 ٽين تائين 70 ٽين; تفصيلي ترتيب واري ڊرائنگ بنيادن جي منصوبابندي لاءِ مهيا ڪئي وئي.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust seals effective in conditions up to IP65 equivalent protection.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن
چيلنج: A large granite quarry faced frequent downtime due to premature jaw die wear (~100k tons/set) and struggled with maintaining consistent CSS manually as operators avoided timeconsuming adjustments.
حل: Implementation of our heavyduty jaw crusher featuring extendedlife manganese jaws and a hydraulic toggle adjustment system.
نتيجا: Wear life extended to over 190k tons per set. CSS adjustments are now performed during scheduled breaks in <10 منٽ. سالياني انٽپٽ هڪ اندازي سان وڌي وئي 8%, while liner costs decreased by 35%.
شهري تعمير & ڊيموليشن ويسٽ ري سائيڪلنگ
چيلنج: اي سي&D recycling plant needed a primary crusher resilient to occasional tramp metal (ريبار, اسٽيل beams) that could handle variable concrete feed without constant fear of catastrophic failure.
حل: Installation of our jaw crusher equipped with an automatic hydraulic overload protection system.
نتيجا: The system has successfully performed multiple automatic releases on uncrushable metal objects over two years without damage. This has eliminated related major repair events (~$25k average), ensuring continuous processing contracts are met.
7. تجارتي خيالات
اسان جا جبڑے کولڻ وارا پيش ڪيا ويا آھن ٽن پرائمري سطحن ۾:
1. معياري ڊيوٽي سيريز: For consistent feed of moderately abrasive materials; مقابلي واري سرمائي جي قيمت تي ڌيان ڏيڻ.
2. HeavyDuty سيريز (سڀ کان عام): مٿي ڏنل سڀ خصوصيتون شامل آهن; optimized for maximum lifetime value in demanding quarry applications.
3. SuperDuty Series: Enhanced components for extreme abrasiveness or specific highcapacity requirements.
Optional features include automated lubrication systems integrated weighing sensors monitoring CSS wear metal detection systems on feed conveyor
Service packages range from basic commissioning supervision comprehensive multiyear planned maintenance agreements including parts kits regular inspections
Financing options available through partner institutions include straight equipment lease operating lease structures project financing tailored largescale greenfield developments
FAQ
Q1 What is required foundation preparation this jaw crusher?
A1 Detailed foundation drawings including all static dynamic loads are provided Our engineering team can review your civil plans ensure compatibility minimizing installation delays
Q2 How does this unit integrate existing secondary tertiary crushing screening circuit?
A2 We provide detailed interface data on recommended product conveyor specifications ensure optimal chokefed condition secondary cone crushers Our team can audit your flow sheet recommend adjustments maximize overall plant efficiency
Q3 What typical delivery lead time key spare parts?
A3 Critical wear parts jaw dies toggle plates shafts are held regional stock centers targeting shipment within 72 hours Nonstock items follow standard manufacturing schedule which our sales team provides transparency upon order
Q4 پيش ڪيل ڪارڪردگي جي ضمانت آهن?
A4 Yes We offer guaranteed capacity based agreed upon material characteristics test reports Guarantees also cover mechanical components against defects specified period subject proper operation maintenance as outlined manual
Q5 Can older existing crushers retrofitted your improved components hydraulic toggle system?
A5 In many cases yes Retrofit kits available popular legacy models extend their life improve functionality feasibility study requires model serial number assessment
