پٿر کولہو مشين ٺاهيندڙ ڊيزائن سروس
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ سرڪٽ اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
اضافي لباس حصو خرچ: Premature failure of mantles, مقدر, and jaw plates due to suboptimal chamber design or material quality, بار بار جي اڳواڻي, costly shutdowns and high inventory expenses.
سار سنڀال لاءِ اڻ شيڊول ٿيل وقت: Traditional designs require lengthy procedures for wear part replacement or clearing tramp metal, halting your entire production line for hours.
متضاد پيداوار جي درجه بندي: Fluctuations in feed material hardness or size can cause significant drift in final product specs, نتيجي ۾ غير معمولي مواد ۽ رد ٿيل لوڊ.
اعلي توانائي واپرائڻ في ٽون: Inefficient crushing chambers and drive systems draw excessive power without maximizing throughput, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
سختي & بنيادي مسئلا: Equipment vibration and dynamic loads can cause structural fatigue, demanding more expensive civil works and ongoing structural maintenance.
Is your primary crusher a constant source of reactive maintenance, or a reliable engine of predictable throughput? حل صرف هڪ مشين ۾ نه آهي, but in a purposeengineered پٿر Crusher مشين designed from the ground up to address these exact operational and financial pressures.
2. پيداوار جو جائزو
جي [ٺاهيندڙ / ماڊل سيريز] هڪ سخت فرض آهي, stationary primary jaw crusher engineered for the first reduction of hard, abrasive quarried stone and runofmine ore. Its robust design is focused on delivering maximum uptime and the lowest costperton in demanding highvolume applications.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: ڪارخانو مواد (تائين 80% کولہو گپ جو) اونهي ۾ هدايت ڪئي وئي آهي, nonchoking crushing chamber via a vibratory feeder or dump hopper.
2. کمپريشن کرشنگ: A highstrength forged steel eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, پٿر کي ڀڃڻ لاءِ زبردست دٻاءُ واري قوت لاڳو ڪرڻ.
3. خارج ٿيڻ & سيٽنگ ڪنٽرول: Crushed material exits at the bottom aperture. بند سيٽنگ (سي ايس ايس) is hydraulically adjustable while the machine is operating, بغير دير جي وقت جي تڪڙي پراڊڪٽ جي سائز کي تبديل ڪرڻ جي اجازت ڏئي ٿي.
ايپليڪيشن جو دائرو:
Primary crushing of granite, بيسالٽ, پٿر جو پٿر, ڪوارٽزائٽ, ۽ ٻيا گھڻا مجموعا.
Primary reduction of iron ore, ٽامي جي معدنيات, and similar hard rock minerals.
Recycling of concrete and construction demolition debris (with appropriate configurations).
اهم حدون:
Not suitable for sticky or highclay content materials without prescreening/scalping.
Requires a regulated feed system to optimize chamber loading and prevent bridging.
Designed as part of a coordinated circuit; optimal performance depends on correctly sized upstream feeding and downstream conveying/screening.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: بهتر ٿيل نپ زاويه ۽ ڊگھو لڪير اسٽروڪ | آپريشنل فائدا: Provides higher capacity per stroke and promotes firstpass fragmentation, recirculating لوڊ گھٽائڻ | ROI اثر: جي ذريعي امڪاني throughput وڌائي ٿو 1015% versus conventional chambers with equivalent motor power.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Replaces traditional mechanical toggle plates with dualacting hydraulic cylinders | آپريشنل فائدا: محفوظ ڪري ٿو, rapid unblocking of tramp material and remote adjustment of crusher setting; provides overload protection | ROI اثر: Reduces clearing downtime from hours to minutes; protects major components from catastrophic damage.
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: Stressrelieved steel plate construction with finite element analysis (ايف اي اي) اصلاح | آپريشنل فائدا: Absorbs high dynamic loads with minimal deflection, ensuring bearing alignment and longevity under peak stress | ROI اثر: Extends structural service life; reduces foundation requirements by up to 20%.
ماڊلر جبڑے جي ڊيزائن | ٽيڪنيڪل بنياد: ورهايل, reversible جبڑے پليٽ wedgelock نظام سان محفوظ | آپريشنل فائدا: Allows rotation/ replacement of individual wear sections; reduces changeout labor time by utilizing more usable metal per die set | ROI اثر: Lowers wear part costperton by extending service intervals; minimizes inventory holding costs.
سڌو ڊرائيو VBelts ذريعي & گارڊز | ٽيڪنيڪل بنياد: Hightorque motor connected via multiple Vbelts to flywheel sheave | آپريشنل فائدا: سادو, proven transmission that absorbs load shocks; easy visual inspection and replacement without specialized tools | ROI اثر: Reduces maintenance complexity; standard components ensure lower spare part costs and availability.
انٽيگريڊ موٽر بيس & گارڊز | ٽيڪنيڪل بنياد: کولہو لاءِ متحد بيس پليٽ, موٽر,۽ ڊرائيو گارڊ| آپريشنل فائدا: Eliminates alignment issues during installation or belt tensioning; provides complete safety guarding as standard| ROI اثر:Cuts installation timeand costby up to30%; ensures immediate compliance with site safety standards.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جو پٿر کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| ڪپڙا پارٽ لائف (ابراھيندڙ گرينائيٽ) | 120150k MTONs per set (Mn14%)| 180220k MTONs per set (Mn18% Alloy) | +40% سڌارو |
| CSS ترتيب ڏيڻ جو وقت (Mechanical vs.Hydraulic)| 6090 منٽ (دستي شيمس)| 7 mm/s| Peak amplitude <4 mm/s (with damping)| ~45% Reduction |
| ڪل وزن / Foundation Mass Ratio| عام طور تي 1 : 2.5+ (ڪڪڙ : ڪنڪريٽ)| Achieves stable ratio of 1 : 2.0 through design| ~20% Foundation Savings |
5.ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 1，200 MT/h， کاڌ خوراڪ جي مواد تي منحصر ڪري ٿو， کثافت，۽ بند سيٽنگ.
فيڊ کولڻ: From900x600mmto1500x1200mm(maximum feed size up to80%of gape).
ڊرائيو پاور جي گهرج:75kWto200kW(100HPto300HP)，3مرحلو，50/60هز。
ڪرشنگ چيمبر ڊيزائن: Symmetrical "وي" design with fixed nip angle optimized for slabby feed。
مکيه فريم جي تعمير: Fabricated from250MPa yield strength steel plate， دٻاءُ گهٽ。
سنسڪرت شافٽ جو مواد: Forged42CrMo4steel， الٽراسونڪ آزمائشي。
آپريٽنگ طول و عرض(ماڊل جي لحاظ کان مختلف آهي): Approximate footprint12mLx4mWx5mH。
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 20°Cto+45°C。Dustsealed bearingsand protective covers standard。
6. درخواست جا منظر
Granite Quarry， Southeast Asia｜Challenge：Extreme abrasivenessof feedmaterial was causingjaw plate replacement every8weeks， creatingunacceptable downtimeand part costs。Throughput was inconsistent due to frequent maintenance stops。حل：Installationofa heavydutyjawcrusherfeaturingthe modularMn18% alloyjaw diessystemandhydraulic toggle。A dedicated fines scalperwas added upstreamto removeabrasive sandfromthe feed。نتيجا：Wear part life extendedto22weeks。Combinedwiththe hydraulic system'squick adjustmentcapability，total crusherrelateddowntimewas reducedby65%。Plant availabilityincreased， allowingthe siteto meeta new longterm supply contract。
Integrated Cement Plant， North America｜Challenge：Primary limestone crusherrequiredfrequent， laborintensive mechanical adjustmentsto maintainproduct sizefor raw mill feed。The aging structure transmitted excessive vibration， threateningthe integrityof the support platform。حل：Replacementwitha newgenerationcrusherwithremote hydraulic setting adjustmentandan FEAoptimizedframe equippedwithintegrated damping pads。نتيجا：Product sizecalibrationis now performedfromthe control roomin under10minutes versusa previous2hourmanual task。Vibration levelswere reducedwithin specification， eliminatingthe needfor immediateplatform reinforcementanddeferringcapital expenditure。
7.تجارتي خيالات
Our Stone Crushers are offered in three primary configuration tiers：
1. بنيادي سامان جو درجو： Includes core crusherwith standardjaw dies， موٽر， ڊرائيو，andsafety guards。Pricedfor budgetconscious greenfield projectsor straightforward replacements。
2. ڪارڪردگي جو درجو：(سڀ کان عام) Adds the fullhydraulic toggle/adjustmentsystem， premium alloywear parts package（firstset）， onboardautomated lubrication，andfeed chutewith wear liners。Designed formaximum operational readiness。
3. پلانٽ انٽيگريشن ٽائر： Performance Tierplus customengineeredfeed hopper/table， رستا& پليٽ فارم， مٽي کي دٻائڻ واري اسپري بار,andfoundation drawings certifiedby our engineering team。
Optional features includespecial alloylinersfor specific materials（e.g.silicarich rock）， central greasing systemsfor larger plants,andmotor starters/VFDs。
We offercomprehensive service packages：
12month/2khour full warranty。
3year/5year extended protection planscovering major components。
24/7 remote technical supportand guaranteed spare parts dispatch within48hours。
Financing optionsinclude capital lease agreementsoperating leases through our partners tailoredtocash flow management needs typicallyover37year terms。
8.FAQ
Q1： Is this crusher compatible with my existing secondary cone crusher circuit？
A1： Yes providedfeed sizeandcapacity are matched Our engineering teamcan reviewyour current circuit flow data torecommendthe optimal modelandclosedside settingto ensure balanced loadingof your downstream equipment。
Q2： What is therealistic rampup timefromdeliveryto full operation？
A2： Fora likeforlike foundation replacement typical commissioningis57working daysafter themachineis positioned This includesmechanical erection electrical connection alignment commissioning runsandoperator training Greenfield sitesvary basedon civil work completion。
Q3： How doesyour pricing comparetothe initial purchase priceof competitors？
A3： Our initial capital costis typicallycompetitive within themidtopremium segment ofthe market The primary financial advantageis realized inthe total costof ownership Field datashowsover afiveyear period our solutionscan delivera1525%lower costperton when factoringin wear parts energy consumptionandreduceddowntime。
Q4： Can you providewear part consumption forecastsformy specific material？
A4： Yes Basedonyour providedmaterial sample analysis（Petrographic/Abrasion Index）our laboratorycan generatea projected wear rate model This forms abasis fora guaranteed maximum consumption rate within our performance contracts。
Q5： What trainingis providedfor our maintenance crew？
A5 ： We includea comprehensive twoday onsite training program covering safe operation daily inspections routine maintenance procedures（lubrication belt tension）andcritical wear measurement techniques Full documentationis provided
Q6 ： Are thereany hiddencostsinvolvedinthe installation？
A6 ： All connection points electrical requirements foundation load data anchor bolt specificationsare providedin advance The scopeof supplyis clearly defined Exclusions typically includecivil works cranes local electrical cablingbeyondthe motor starter/disconnect whichare clearly outlinedin our proposal
Q7 ： Do you offerperformance guarantees？
A7 ： Yes We offerguarantees on rated throughput capacity（within defined parameters） maximum power draw product gradation curves when using specified settings maximum wear rates basedon agreed material testing These are formalized inthe commercial contract
