Stone Crusher Machine Importer Design Service
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, the core challenges in primary crushing often include:
Excessive Maintenance Downtime: Frequent liner changes and unplanned repairs halt your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Fluctuations in feed material hardness lead to variable output sizes, causing bottlenecks for downstream screening and secondary crushing stages.
اعلي توانائي واپرائڻ: Older or inefficient crusher designs consume disproportionate power per ton of processed material, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
Premature Wear Part Failure: Abrasive or highsilica content feed materials rapidly degrade crusher components, leading to unsustainable spare parts expenditure.
Limited Feed Flexibility: A crusher that cannot handle a range of feed sizes or occasional oversize material requires additional prescreening or handling, adding complexity and cost.
Is your current primary crushing solution a source of constant adjustment and expense? What if your key reduction stage could deliver predictable throughput, consistent product shape, and lower costperton?
2. پيداوار جو جائزو
The Nordberg C150 Jaw Crusher is a heavyduty, singletoggle primary crusher engineered for the most demanding mining and quarry applications. It is designed as a longterm asset for highcapacity stationary crushing plants.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large runofmine or quarryrun material (up to 40”/1000mm) اونهي ۾ هدايت ڪئي وئي آهي, nonchoking feed opening.
2. کمپريشن کرشنگ: The robust singletoggle mechanism drives a long jaw with a large stroke, applying high inertia force to crush even the hardest granite or basalt.
3. خارج ٿيڻ & سيٽنگ ڪنٽرول: The crusher’s closedside setting (سي ايس ايس) is easily adjusted via a hydraulic wedge system while the machine is in operation, allowing quick adaptation to required product size.
ايپليڪيشن جو دائرو: Ideal for primary crushing of abrasive rock types (گرينائيٽ, ڪوارٽزائٽ), بجری, and construction demolition concrete. Engineered for stationary plant installation with sustained highcapacity requirements.
حدون: Not designed for mobile trackmounted applications. Requires a stable reinforced concrete foundation and integration with feed hopper and discharge conveyor systems.
3. بنيادي خاصيتون
Fixed Jaw Die Design | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & highalignment mounting | آپريشنل فائدا: Reduced recirculation load and more uniform wear across the die profile | ROI اثر: Extends liner life by up to 15%, لباس جي حصن لاء قيمت گھٽائڻ
Safe Adjustment System | ٽيڪنيڪل بنياد: Hydraulically assisted wedge setting adjustment | آپريشنل فائدا: Enables CSS changes in minutes without manual shims; reduces operator risk and labor time | ROI اثر: Minimizes noncrushing time during product changeovers, increasing plant utilization
انٽيگريڊ موٽر بيس | ٽيڪنيڪل بنياد: Unified crusher/motor/vbelt drive chassis | آپريشنل فائدا: Eliminates complex alignment procedures during installation; reduces footprint | ROI اثر: Cuts installation time and costs by approximately 20%
Durable Frame Construction | ٽيڪنيڪل بنياد: Fabricated steel frame with stressrelieved welds & oversized nondeforming main bearings | آپريشنل فائدا: Withstands peak loads from uncrushable objects via toggle plate protection system; ensures longterm bearing alignment | ROI اثر: Protects major mechanical components from catastrophic failure, safeguarding capital investment
Steep Cavity & Long Stroke | ٽيڪنيڪل بنياد: Aggressive nip angle combined with long vertical stroke at the feed opening | آپريشنل فائدا: Enhances bite and reduces bridging; improves throughput capacity on hard rock | ROI اثر: Increases potential yield per operating hour versus comparable sized crushers
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (موازنہ جبڑے کولہو) | Nordberg C150 Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Liner Lifetime (ابراھيندڙ گرينائيٽ) | ~450,000 MT | ~520,000 MT | +15% |
| مخصوص توانائي واپرائڻ (kWh/MT) | 0.85 0.95 kWh/MT | 0.78 0.82 kWh/MT | تائين 10% |
| Average Throughput Capacity (سخت پٿر) ~200mm CSS| 550 600 MT/h| 630 680 MT/h| +12% |
| Time for CSS Adjustment (مشيني بمقابله. هائيڊولڪ)| 24 ڪلاڪ| <30 منٽ| 85% |
نوٽ: Performance data based on field studies under controlled conditions with comparable feed material.
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 59” x 40” (1400mm x 1000mm)
وڌ ۾ وڌ فيڊ سائيز: Up to 40” (1000ايم ايم)
بند طرف سيٽنگ (سي ايس ايس) حد: 6” – 14” (150mm – 350mm)
گنجائش جي حد: تائين 880 MTPH, dependent on feed material and CSS.
بجلي جي گهرج: 200 ڪلواٽ (250 ايڇ پي)
Crusher Weight (Basic): لڳ ڀڳ 62,500 lbs (28,500 ڪلو)
ڊرائيو سسٽم: Vbelt driven by TEFC electric motor; includes flywheel guards.
Frame Material: Highstrength fabricated steel plate with machined mounting surfaces.
ماحولياتي آپريٽنگ رينج: Standard design rated for ambient temperatures from 20°C to +40°C (4°F to +104°F). Specialized lubrication and heating packages available for extreme climates.
6. درخواست جا منظر
Granite Quarry Primary Crushing Station
چيلنج: A largescale aggregate producer faced declining liner life (<400k tons) and excessive energy costs due to an aging primary jaw crusher struggling with highly abrasive granite feed.
حل: Replacement with a Nordberg C150 jaw crusher equipped with MX premium jaws designed for abrasive rock.
نتيجا: Liner life increased to an average of 520k tons (+15%). Plant managers reported an 8% reduction in specific energy consumption at the primary stage while achieving a sustained throughput increase of 11%.
انٽيگريڊ مائننگ & Aggregate Processing Plant
چيلنج: Variable ore hardness from pit geology led to frequent plugging at the primary crusher and inconsistent feed size for the secondary circuit, causing downstream bottlenecks.
حل: Installation of the Nordberg C150 with its steep cavity design and hydraulic setting adjustment system.
نتيجا: Bridging incidents were reduced by over 70%. The ability to perform rapid CSS adjustments allowed operators to compensate for ore hardness variations within a shift, stabilizing feed to downstream processes and increasing overall plant consistency.
7. تجارتي خيالات
The Nordberg C150 is positioned as a premium capital investment for operations focused on total cost of ownership over a 1015 year asset life.
قيمت جا درجا: Equipment pricing is structured based on optional configurations:
Base Machine Package
Premium Package (+MX wear parts initial set)
Plant Integration Package (+motor starters, lubrication skid)
اختياري خاصيتون & Packages Include:
Automated Setting Regulation system
Dust encapsulation covers
Extended temperature range lubrication package
360degree maintenance platform
سروس پيڪيجز: Comprehensive multiyear service agreements are available covering planned maintenance inspections, wear part monitoring programs, and priority access to technical support.
Financing Options can be structured through our partners including equipment leasing plans or tailored financing solutions aligned with project cash flow models.
8. FAQ
Q1 Is the Nordberg C150 compatible with my existing plant infrastructure?
A1 The C150 requires standard heavyduty concrete foundations common to all large jaw crushers. Our engineering team provides comprehensive interface drawings detailing all mechanical load points as well as electrical requirements for motor starters.
Q2 What is the expected operational impact during commissioning?
A2 Field data shows typical commissioning from deliverytocrush takes approximately 1014 days when foundations are prepared in advance. This includes mechanical erection alignment electrical connection dryrun testing process integration checks
Q3 How does this machine address wear part replacement costs?
A3 Beyond extended liner life features like twopiece jaw dies allow replacement of only worn sections reducing consumable costs further Our wear part monitoring service helps plan replacements during scheduled stops optimizing inventory spend
Q4 Are there commercial terms that support larger capital expenditures?
A5 Yes we offer structured payment plans linked to delivery milestones We also provide detailed totalcostofownership projections comparing your current operation against projected performance aiding capital justification
Q5 What training is provided for our operations team?
A5 We include comprehensive onsite operator maintenance training at commissioning covering safe operation daily checks routine maintenance procedures troubleshooting guides
