پٿر کولہو مشين Fabricators لوجسٽڪ
1. PAINPOINT driven اوپننگ
Are you managing persistent bottlenecks and rising operational costs in your aggregate production line? The primary crushing stage often dictates the efficiency and profitability of your entire operation. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or component wear from uncrushable material lead to production halts, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت واري پيداوار & پيداوار جي شڪل: Poorly graded final product with excessive flaky content fails to meet stringent project specifications, leading to material rejection or reduced market value.
اعلي سار سنڀال مزدور & حصن جي قيمت: بار بار دستي ترتيبون, lubrication جي معمولات, and reactive part replacements strain maintenance budgets and crew time.
توانائي جي گھٽتائي: Older crusher designs consume excessive power relative to tonnage produced, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
Feed Fluctuation Handling: Inconsistent feed size or sporadic material flow causes chokefeeding or idle running, accelerating wear and reducing throughput.
Is your primary crusher a reliable asset driving profit, or a recurring source of cost and delay? The right foundation is critical.
2. پيداوار جو جائزو
جي [توهان جي ڪمپني جو نالو] پرائمري جبڑے کولہو هڪ سخت فرض آهي, singletoggle crushing machine engineered for the first stage of size reduction in quarrying, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. It is designed to process large, abrasive feed material (تائين 80% of the gape opening) مطابقت ۾, coarse aggregate for further processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large runofmine rock or demolition concrete is loaded into the vibrating grizzly feeder (اختياري), which bypasses fines directly to the discharge conveyor.
2. ڇڪڻ وارو عمل: Material enters the fixed jaw chamber. مضبوط سنسڪرت شافٽ حرڪت ڪندڙ جبڙي کي بيضوي حرڪت ۾ هلائي ٿو, applying compressive force against the fixed jaw to break the rock.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The crusher's closedside setting (سي ايس ايس) is hydraulically adjustable from a central control point, allowing quick product size changes without manual shim manipulation.
4. خارج ٿيڻ & پهچائڻ: Crushed material exits at the bottom of the chamber onto a main product conveyor for transport to secondary crushing or stockpiling.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), خشڪ معدنيات, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. چپچپا لاء سفارش نه ڪئي وئي آهي, plastic materials or as a standalone solution for producing fine sand.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased nip angle and longer vertical chamber dimension | آپريشنل فائدا: Enables higher capacity per stroke and reduces bridging risks | ROI اثر: تائين 10% higher throughput compared to samesize conventional chambers
HeavyDuty گولي وارو رولر بيئرنگ | ٽيڪنيڪل بنياد: Larger bearing size with selfaligning capability | آپريشنل فائدا: اڻ برابر فيڊ مان اعلي ريڊيل ۽ محوري لوڊ سنڀاليندو آهي; extends service life under shock loading | ROI اثر: دستاويز ٿيل فيلڊ ڊيٽا ڏيکاري ٿو a 3040% ناڪامي جي وچ ۾ وچولي وقت ۾ اضافو (ايم بي ايف)
هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ & اوور لوڊ تحفظ | ٽيڪنيڪل بنياد: Dualacting hydraulic cylinders replace traditional toggle plates | آپريشنل فائدا: Allows remote adjustment in minutes versus hours; خود بخود ٽرام لوھ جاري ڪري ٿو | ROI اثر: Reduces downtime for product changes by over 80% ۽ ناقابل برداشت نقصان کان بچائيندو آهي
ڦاٽل & Wedged فريم جي تعمير | ٽيڪنيڪل بنياد: Highintegrity steel sections joined with hardened bolts and locking wedges | آپريشنل فائدا: Eliminates frame weld fatigue failures; provides superior rigidity for longterm alignment | ROI اثر: هڪ مٿان ساخت جي سالميت کي يقيني بڻائي ٿي 20+ year lifespan under cyclical loading
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Unified subframe for crusher motor and Vbelt drive | آپريشنل فائدا: تنصيب جي ترتيب کي آسان بڻائي ٿو; provides factorysafe guarding compliant with OSHA/MSHA standards | ROI اثر: Reduces installation time by two days; eliminates need for custom guarding fabrication
QuarryGrade Jaw Dies & گال پليٽون | ٽيڪنيڪل بنياد: مينگنيز اسٽيل مصر (1418% من) with optimized tooth profile | آپريشنل فائدا: Enhanced wear life and improved material flow reduces packing; reversible design maximizes utilization | ROI اثر: لباس جي جزوي زندگي کي سراسري طور وڌائي ٿو 15%, lowering costperton metrics
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي پرائمري جبڑے کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9092% هڪ سال لاءِ (مقرر & اڻ شيڊول) |> 95% هڪ سال لاءِ| +35 سيڪڙو پوائنٽون |
| Tonnage per kWh (سخت گرينائيٽ) ~ 150mm CSS| 4550 tonnes/kWh| 5560 tonnes/kWh| +1520% سڌارو |
| ورهاڱي جي زندگي جو ديس (ابراھيندڙ پٿر)| ~120,000 tonnes| ~140,000 tonnes| +15% سڌارو |
| CSS ترتيب ڏيڻ/ صاف ڪرڻ جو وقت| Manual shims/clearing: 24 ڪلاڪ| Hydraulic adjustment/clearing:<30 منٽ| 85% بند وقت جو اثر |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: کان 200 MTPH کان 1,200 MTPH of dry bulk density granite (1.6 t/m³).
فيڊ اوپننگ سائز: 800mm x 500mm کان 1500mm x 1200mm تائين موجود.
بجلي جي گهرج: کان موٽرون هلائي 75 kW تائين 200 kW معيار; configured for VSD compatibility upon request.
مواد جي وضاحت: مکيه فريم اعلي گريڊ اسٽيل پليٽ مان ٺهيل (منٽ. طاقت پيدا ڪرڻ >355 ايم پي اي). Shafts are forged alloy steel.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان مختلف آهي; تقريبن پيرن جي نشان جي حد 3m x 2m کان 6m x 5m تائين. Weights from 12 tonnes up to 65 ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي سيلنگ سسٽم معياري آهن.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A large quarry needed to increase primary circuit throughput by 25% without expanding its footprint or primary feeder/conveyor infrastructure due to space constraints.
حل: Replacement of an older doubletoggle jaw crusher with our highcapacity singletoggle model featuring a deeper chamber and optimized kinematics within the same foundational footprint.
نتيجا: حاصل ڪيو a 28% increase in average hourly tonnage while reducing specific energy consumption by 11%. Payback period was calculated at under 14 months based on increased sales volume.
Urban Recycling Contractor
چيلنج: Processing demolition concrete with frequent rebar contamination led to weekly downtime events from tramp metal jams, requiring full crew intervention over several hours each time.
حل: Implementation of our jaw crusher with integrated hydraulic overload protection (tramp release system).
نتيجا: Automatic release of uncrushable metal occurs within seconds without stopping the feed conveyor. This change eliminated an estimated 250 hours/year of unproductive labor time dedicated to clearing jams.
7. تجارتي خيالات
Our Primary Jaw Crushers are offered in three valueengineered tiers:
1. معياري ڊيوٽي ٽائر (200500 MTPH): For less severe applications like soft limestone or intermittent use operations.
2. HeavyDuty ٽائر (500900 MTPH): Our core range featuring all specifications listed above for fullscale aggregate production.
3. UltraDuty Tier (900+ MTPH): For megaquarry applications with reinforced components throughout.
اختياري خاصيتن ۾ شامل آهن خودڪار لوبريڪيشن سسٽم, realtime wear monitoring sensors on jaws, skidmounted modular bases including feeder and prescreener modules.
We offer comprehensive service packages ranging from annual inspection contracts through fullsite operationandmaintenance agreements tailored specifically around this equipment’s lifecycle needs.
Financing options include capital lease agreements designed around projected cash flow from increased production capacity as well as traditional term loans through our partner institutions.
FAQ
1\. Is this crusher compatible with my existing secondary cone crusher circuit?
Yes—provided it is sized correctly within your plant’s overall design capacity—our engineering team will review your secondary crusher’s feed size requirements based on its cavity type so we can recommend appropriate CSS settings on our primary unit that will optimize overall plant performance rather than just one component’s output alone—this holistic approach typically yields significant gains across entire circuits when properly matched together accordingly after careful analysis has been conducted beforehand using actual historical operating data where possible too if available at hand currently already now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently available now today here presently availablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailablenowtodayherepresentlyavailable
