Stone Crusher Machine Fabricator Competitive Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ خريداري جي ماهرن لاء, the core crushing stage is often the primary bottleneck. suboptimal پٿر کولہو مشين سان گڏ عام چئلينج شامل آهن:
زيادتي پائڻ & Component Failure: Premature wear on liners, جبل, or cones leads to frequent, unplanned stoppages for replacement, costing thousands in parts and lost production daily.
غير مطابقت واري پيداوار & پيداوار جي آلودگي: Poor crushing chamber design or unstable operation results in offspec product gradation, increasing recirculation load and reducing saleable material yield.
اعلي توانائي واپرائڻ: Inefficient drive systems and poor power utilization directly inflate your kWhperton cost, a significant variable in highvolume operations.
Difficult Maintenance & حفاظتي خطرا: ڪمپليڪس, timeconsuming maintenance procedures require extended downtime and expose technicians to unnecessary hazards during liner changes or clearing blockages.
Infrastructure Rigidity: Fixed crushers lack mobility for multisite projects, while poorly designed mobile units compromise on stability and throughput.
Is your current equipment delivering predictable tonnage at a controlled cost per ton? The solution requires a machine engineered not just to crush rock, but to crush operational inefficiency.
2. پيداوار جو جائزو
The FabriCore HD Series Jaw Crusher is a heavyduty, primary crushing station engineered for highabrasion quarrying, کان کني, ۽ تباهي واري ري سائيڪلنگ ايپليڪيشنون. اهو هڪ مضبوط طور تي ٺهيل آهي, stationary solution for operations prioritizing maximum uptime and lowest costperton over mobility.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Oversized raw feed (روم) is delivered via dump truck or loader into the vibratory grizzly feeder.
2. ابتدائي گھٽتائي: Material enters the deep crushing chamber where a powerful elliptical jaw motion applies compressive force against a fixed jaw plate.
3. درجه بندي ڪنٽرول: ڪٽيل مواد هڪ ترتيب ڏيڻ واري خارج ٿيڻ واري افتتاح ذريعي نڪرندو آهي (سي ايس ايس), determining the maximum product size.
4. خارج ٿيڻ & پهچائڻ: Sized material is discharged onto the integral product conveyor for transport to secondary processing or stockpiling.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), abrasive ore, ۽ مضبوط ٿيل ڪنڪريٽ جي تباهي واري ملبي. Suited for fixedplant installations with expected annual production exceeding 500,000 ٽين.
اهم حدون: Not designed as a mobile trackmounted unit. Requires stable concrete foundation and appropriate feed system engineering. Maximum recommended feed size is 85% of the feed opening dimension.
3. بنيادي خاصيتون
Monoblock Fabricated Frame | ٽيڪنيڪل بنياد: Highstrength, welded steel construction with finite element analysis (ايف اي اي) optimization | آپريشنل فائدا: Eliminates stress points and frame fatigue cracking common in bolted designs; ensures longterm alignment of crushing components | ROI اثر: ھڪڙي اندازي سان تعميراتي مرمت جي قيمت گھٽائي ٿي 60% over the crusher's lifespan; extends service life beyond industry average.
Hydrostatic ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct hydraulic drive with variable displacement motors | آپريشنل فائدا: Provides smooth startup under full load, reversible operation for clearing blockages, and infinite CSS adjustment under load | ROI اثر: Lowers peak electrical demand; reduces mechanical transmission wear; increases operational availability by enabling quick clearing of stalls.
Toggle System with Pressure Relief | ٽيڪنيڪل بنياد: Hydraulic toggle cylinder with integrated nitrogen accumulator overload protection | آپريشنل فائدا: Automatically releases tramp metal or uncrushables without shearing pins or requiring manual intervention | ROI اثر: Prevents catastrophic damage to other components; field data shows a reduction in tramp ironrelated downtime by over 90%.
Liner Lifetime Optimization | ٽيڪنيڪل بنياد: Computeraided chamber profile design and reversible/interchangeable manganese steel liners | آپريشنل فائدا: Promotes interparticle crushing for better shape; allows use of both liner ends before replacement; simplifies inventory | ROI اثر: Increases liner life by 1530%; reduces consumable costs per ton crushed.
مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Singlepoint connection to a network of lubrication lines for all major bearings | آپريشنل فائدا: محفوظ ڪري ٿو, rapid greasing during scheduled stops without dismantling guards; ensures consistent bearing protection | ROI اثر: Cuts routine lubrication service time by half; extends critical bearing service intervals.
انٽيگريڊ موٽر جبل & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Factoryaligned motor base and fully enclosed,
bolton belt guard assembly | آپريشنل فائدا: Eliminates field alignment issues; provides superior operator safety and contains dust around the drive | ROI اثر: Reduces installation/commissioning time; minimizes risk of injuryrelated stoppages.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Competitive Jaw Crusher) | FabriCore HD Series Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت| 1824 ڪلاڪ (بند وقت) | < 12 ڪلاڪ (بند وقت) | ~45% faster |
| بجلي جو استعمال| Fixed speed motor / ويبلٽ ڊرائيو| Hydrostatic direct drive with loadsensing control| تائين 12% گھٽ kWh/ton |
| Tramp Iron Recovery Time| Manual pin removal / cutting torch (24 ڪلاڪ)| Hydraulic toggle reversal from operator station (<10 منٽ)| ~95% faster |
| Frame Structural Warranty| 13 years standard warranty on frame/weldments| Lifetime warranty against defects in materials/workmanship| Definitive longterm assurance |
| دستيابي (اپٽائم)| Industry target ~8590% (اندازي مطابق)| Fieldreported >94% in comparable applications| ~5% absolute increase |
5. ٽيڪنيڪل وضاحتون
Model Featured: FabriCore HD4862
فيڊ کولڻ: 48" x 62" (1200mm x 1500mm)
وڌ ۾ وڌ فيڊ سائيز: 41" (1050ايم ايم)
بند طرف سيٽنگ (سي ايس ايس) حد: 6" 14" (150mm 350mm)
گنجائش جي حد (@ وضاحت ڪيل CSS): 450 1,200 ايس ٽي پي ايڇ (کاڌ خوراڪ جي مواد تي دارومدار & درجه بندي)
ڊرائيو پاور جي گهرج: ٽائر IV فائنل / Stage V compliant diesel engine OR electric motor option:
Electric Motor Option: 300 ايڇ پي (225 ڪلواٽ), 460V/60Hz/3Ph
ڪل وزن (ڪڪڙ + فيڊر + Conveyor): لڳ ڀڳ. 185,000 lbs (84,000 ڪلو)
اهم مواد جي وضاحت:
Frame Steel: ASTM A572 Grade 50
Jaw Liners: Austenitic Manganese اسٽيل (14%18%)
Main Shaft Forging: Highalloy steel, ultrasonic tested
بيئرنگ هائوسنگ: Cast ductile iron
ماحولياتي آپريٽنگ رينج: 20°C کان +50°C (4°F کان +122°F). Dust suppression kit recommended for arid environments.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن
چيلنج:
A southeastern US granite quarry faced recurring frame weld failures on their primary jaw crusher after just four years of service. Unplanned downtime for repairs exceeded two weeks annually alongside high energy costs from an inefficient drive system.
حل:
Replacement with a FabriCore HD4862 Jaw Crusher featuring the monoblock fabricated frame and hydrostatic drive system.
نتيجا:
Zero structural issues reported after five years of operation. Energy monitoring showed an average reduction of $18 per operating hour in power costs at peak rates. Annual availability increased from approximately $86\%$ جي طرف $95\%$.
Urban Demolition Recycling Hub
چيلنج:
A contractor processing reinforced concrete from urban demolition struggled with frequent stallouts due to uncrushable rebar mats embedded in slabs. Each event required a full shutdown and dangerous manual torchcutting work inside the chamber.
حل:
Installation of a FabriCore HD3650 Jaw Crusher equipped with the hydraulic toggle pressure relief system.
نتيجا:
The system automatically detects overloads and reverses to eject uncrushables within one minute via remote control from the operator cabin. This eliminated an average of three manual interventions per week—reducing safety risk—and increased daily throughput by preventing extended stoppages.
7. تجارتي خيالات
Our pricing structure is based on transparent configuration:
بنيادي سامان جو درجو ($XXXk $XXXk): Includes core FabriCore HD crusher with standard manganese liners,
electric motor drive option,
۽ بنيادي ڪنٽرول.
Optional Feature Packages:
خودڪار پيڪيج ($XXk): Includes CSS adjustment via PLC,
مانيٽرنگ سينسر پائڻ,
remote diagnostics port.
HeavyDuty Abrasion Package ($XXk): Upgraded liner alloys,
additional wear plates at critical impact points,
ceramiclined feed chute sections.
Service Agreements:
1.Planned Maintenance Plan ($Xk/year): مقرر ڪيل چڪاس,
lubrication kits,
ترجيحي ٽيڪنيڪل سپورٽ.
2.Comprehensive Uptime Plan ($XXk/year): Includes all planned maintenance plus discounted parts pricing up to $40\%$ off list price,
guaranteed emergency parts dispatch within $24$ ڪلاڪ.
Financing Options are available through our industrial partners including operating leases ($36$60 مهيني جا شرط),
سامان قرض,
and leasetopurchase agreements designed to preserve capital expenditure budgets.
(نوٽ: Specific pricing figures are omitted here as they vary based on final specification,
currency region,
۽ مارڪيٽ جون حالتون.)
8\. FAQ\\\\\\\\\\\\\\\\n\n\Q1\. How does this machine integrate into my existing plant flow\? \\nA\. The FabriCore HD Series is designed as a modular primary station\. We provide detailed interface drawings \(feed height\, discharge height\, footprint\, power connection points\) during the quotation phase\. Our engineering team can review your existing layout to ensure compatibility\.
\Q2\. What is the expected operational cost per ton crushed\? \\nA\. While site\specific\, industry testing demonstrates that operators typically achieve between \$10\%\15\%\$ lower total cost\per\ton compared to previous generation jaw crushers\. This stems from reduced energy consumption\, longer liner life\, higher availability\.
\Q3\. Are spare parts readily available internationally\? \\nA\. Yes\. We maintain regional inventory hubs on three continents\. For critical wear parts \(liners\) we guarantee stock availability against your serial number upon request\.
\Q4\. What training do you provide for our maintenance crew\? \\nA\. We include comprehensive onsite commissioning training covering operation\, daily checks\, routine maintenance procedures like greasing \,liner change protocols using our tooling system\.
\
\
\
\
\
\
\
\
\
\
\
\
\
\
\
\
\
\
\
\
