پٿر کولہو مشين ورهائيندڙ
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the primary crushing stage is often the source of critical bottlenecks. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Frequent liner changes and unexpected mechanical failures halt your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي سار سنڀال خرچ: Excessive wear on crusher components due to improper crushing action or abrasive feed material leads to unsustainable parts replacement cycles.
غير مطابقت واري پيداوار & پيداوار جي شڪل: Poorly graded aggregate with excessive flaky material fails to meet stringent project specifications, resulting in product rejection or reduced value.
توانائي جي گھٽتائي: Older crushing technology consumes disproportionate power relative to throughput, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
سخت ٺاھ جوڙ جون حدون: Fixed crushers cannot adapt to changing feed sizes or product requirements without significant manual adjustment and time investment.
Is your current primary crushing solution a reliable asset or a constant source of operational risk? The right stone crusher machine is not merely an equipment purchase; it is a strategic decision for longterm site profitability.
2. پيداوار جو جائزو: پرائمري جبڑے کولہو
The cornerstone of any hard rock aggregate or mining operation, a modern primary jaw crusher is engineered for firststage reduction of large, runofquarry material. Its robust design accepts feed sizes up to 1 meter and reduces them to a manageable diameter for secondary processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks deposit raw, blasted rock into the vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), which scalps out fine material and directs oversize to the crusher.
2. Compressive Crushing: The VGF conveys material into the fixed jaw chamber, where a reciprocating moving jaw exerts immense compressive force against a stationary jaw plate.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The crushed product exits through an adjustable gap at the bottom (بند ٿيل سيٽنگ), determining the maximum output size.
4. مواد جي منتقلي: The crushed stone is discharged onto a main conveyor belt for transport to secondary screening and crushing stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for primary reduction of hard, گرينائيٽ وانگر ٻرندڙ مواد, بيسالٽ, and iron ore in quarrying, کان کني, ۽ وڏي پيماني تي تعميراتي منصوبا.
حدون: چپچپا يا پلاسٽڪ مواد لاء مناسب ناهي (مثال, مٽيءَ جي مٽي). Requires a stable foundation and significant capital investment compared to smaller mobile units. Maximum reduction ratio is typically 6:1 جي طرف 8:1.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased nip angle and longer vertical jaw travel | آپريشنل فائدا: Enables higher throughput capacity and more aggressive reduction in a single pass | ROI اثر: Reduces need for prescreening or additional primary crushing stages, lowering CAPEX
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: Welded steel plate construction with reinforced stress points | آپريشنل فائدا: Provides exceptional durability against shock loads from uncrushable material (ٽرام لوهه) | ROI اثر: Minimizes risk of catastrophic frame failure, extending machine service life beyond 20 سال
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Replaces traditional mechanical toggle plates with hydraulic cylinders | آپريشنل فائدا: Allows remote adjustment of the crusher discharge setting and provides automatic overload protection by releasing under excessive pressure | ROI اثر: Reduces downtime for setting changes from hours to minutes and prevents damage from uncrushables
WedgeLock Jaw Plate Fastening System | ٽيڪنيڪل بنياد: مشيني طور تي بند ٿيل ويجز بغير رال جي پٺڀرائي کان سواءِ جبڑے جي پليٽن کي محفوظ ڪن ٿا | آپريشنل فائدا: تيزيءَ سان چالو ڪري ٿو, safer jaw liner changes with standard tools | ROI اثر: تائين لائينر جي متبادل جي گھٽتائي جو وقت گھٽائي ٿو 50%, سالياني آپريٽنگ ڪلاڪ وڌائڻ
HighInertia Flywheels | ٽيڪنيڪل بنياد: Heavy cast flywheels store kinetic energy during the noncrushing half of the cycle | آپريشنل فائدا: Smoothes peak power demands, ensuring consistent crushing force and reducing motor strain | ROI اثر: Lowers energy consumption per ton of crushed material by optimizing motor load
انٽيگريڊ موٽر جبل & Drive Guard | ٽيڪنيڪل بنياد: Unified base frame for crusher, موٽر, and Vbelt drive guards | آپريشنل فائدا: Simplifies installation alignment and provides complete operator safety protection as standard | ROI اثر: Reduces installation time and cost while ensuring compliance with site safety regulations
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | 120,000 150,000 ٽين | 180,000 220,000 ٽين | +40% (Extended wear life) |
| CSS ترتيب ڏيڻ جو وقت| 45 60 منٽ| 96%| +4 سيڪڙو پوائنٽون |
| آپريٽر اسٽيشن تي شور جي سطح| ~90 dBA| <85 ڊي بي اي| Improved worksite compliance |
5. ٽيڪنيڪل وضاحتون
ماڊل ريفرنس: JC140
فيڊ کولڻ: 56"x 40" (1420mm x 1015mm)
وڌ ۾ وڌ فيڊ سائيز: 39” (990ايم ايم) ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 4” – 12” (100mm – 300mm)
گنجائش جي حد (CSS جي لحاظ کان مختلف آهي & مواد): 450 - 850 ايس ٽي پي ايڇ
ڊرائيو پاور جي گهرج: 250 ايڇ پي / 185 kW برقي موٽر
ڪل وزن (صرف کولہو): 95,000 lbs / 43,000 ڪلو
اهم مواد جي وضاحت: Main frame – Highstrength steel plate; Jaw dies – Manganese steel alloy (14%18%); Eccentric shaft - جعلسازي مصر وارو اسٽيل; Bearings – Spherical roller bearings.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +113°F). Dust seals are standard.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A southeastern US quarry needed to increase primary capacity by over 30% but faced space constraints that prevented adding a second parallel line. Their existing crusher could not achieve higher throughput without sacrificing product gradation.
حل: Implementation of a highcapacity JC140 jaw crusher with an optimized deepchamber design.
نتيجا: جي ذريعي وڌي ويو 35% while maintaining a consistent minus6inch product. The improved kinematics yielded better particle shape for secondary cone crusher feed.
شهري انفراسٽرڪچر ريسائڪلنگ حب
چيلنج: Processing demolished concrete and reinforced asphalt with frequent tramp metal contamination led to weekly downtime events from toggle plate breakage in their old jaw crusher.
حل: Replacement with a new hydraulic toggleequipped jaw crusher.
نتيجا: Automatic release of uncrushable metal eliminated breakerrelated stoppages. Downtime was reduced by an estimated 300 هر سال ڪلاڪ, allowing the hub to meet tight municipal project deadlines reliably.
7. تجارتي خيالات
Our stone crushers are offered in clear pricing tiers based on size and capability:
معياري سيريز (Up to ~600 TPH): Base configuration with core features outlined above.
HeavyDuty سيريز (600+ ٽي پي ايڇ): Includes additional reinforcements for extremeduty cycles in mining applications.
اختياري خاصيتن ۾ شامل آهن خودڪار لوبريڪيشن سسٽم , مٽي کي دٻائڻ واري اسپري بار , various manganese steel profiles for specific applications ,and different motor configurations .
We support your investment with three service packages:
1. بنيادي وارنٽي & Parts Support
2. Planned Maintenance Agreement including annual inspection
3 Comprehensive Lifecycle Support including remote monitoring integration
Financing options include capital lease , آپريٽنگ ليز ,and loan structures through our partner institutions , typically available for terms of 3660 مهينا.
8 FAQ
Q What are my foundation requirements for this stone crusher?
A Detailed civil engineering drawings are provided with each machine Our technical team can review your site plans Foundation requirements are significant due to dynamic loads; typical concrete volume exceeds 60 ڪعبي گز
Q Can this crusher handle recycled concrete aggregate RCA ?
A Yes but we recommend specifying optional extended dust seals We advise removing rebar as much as possible before feeding though our hydraulic toggle provides protection against occasional metal ingress
Q How does the hydraulic toggle system affect maintenance?
A It simplifies maintenance There are no mechanical toggle plates tension rods or springs to adjust or replace Routine maintenance focuses on checking hydraulic fluid levels and cylinder condition
Q What is your lead time from order placement?
A For standard models lead time is typically 1620 weeks Custom configurations may require additional time We provide regular milestone updates throughout the manufacturing process
Q Are training services included?
A Yes we provide comprehensive onsite operator training covering startup procedures daily checks safe operation basic troubleshooting Recommended maintenance schedules are clearly documented
