پٿر Crusher مشين ڪمپني سستي
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر شامل آهن:
اعلي سار سنڀال خرچ: بار بار بيئرنگ ناڪامي, لباس جو حصو متبادل, and unplanned mechanical repairs directly impact your bottom line.
غير مطابقت رکندڙ ذريعي: Feed variability leads to choking or idling, preventing your plant from achieving its designed capacity and disrupting downstream processes.
اضافي توانائي واپرائڻ: Inefficient crushing chambers and drives result in high power costs per ton of processed material.
تيز لباس واري حصي جي تباهي: Improper compression or excessive abrasion shortens the life of mantles, مقدر, ۽ جبڑے جي پليٽ, increasing both part costs and labor for changes.
محدود ايپليڪيشن لچڪدار: A single machine often struggles with varied feed materials, from hard abrasive granite to recycled concrete, forcing compromise on settings or output quality.
Is your current primary crusher a constant source of cost and complexity? What if a machine could address these pain points through robust engineering focused on total cost of ownership?
2. پيداوار جو جائزو
The Nordberg C Series Jaw Crusher represents the established standard for stationary primary crushing in demanding mining, کوٽڻ, ۽ تعميراتي ايپليڪيشنون. This heavyduty jaw crusher is engineered for longterm operation as the first stage in a multistage reduction circuit.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (تائين 8090% of crusher feed opening) is deposited into the deep, nonchoking crushing chamber from a loader or dump truck.
2. Compressive Crushing: A steep nip angle and an aggressive elliptical stroke motion ensure material is gripped immediately and crushed efficiently in a single pass.
3. خارج ٿيڻ & سيٽنگ ڪنٽرول: ڪٽيل پيداوار چيمبر جي تري ۾ نڪرندي آهي. The discharge opening (سي ايس ايس) is easily adjusted via a hydraulic wedge system for precise control over final product size.
ايپليڪيشن جو دائرو: Ideal for highcapacity primary crushing of hard, abrasive rock types (گرينائيٽ, بيسالٽ), بجری, ۽ تباهي ڪنڪريٽ. It serves as the reliable workhorse for largescale aggregate production and mining operations.
حدون: Not designed for ultrafine grinding or as a standalone solution for finished product shaping. Requires stable foundational support and appropriate feeding equipment to realize its full capacity potential.
3. بنيادي خاصيتون
ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: ڦاٽل, nonwelded heavyduty steel structure | آپريشنل فائدا: Enables transport in standard containers and reduces foundation requirements; offers exceptional durability against fatigue stresses | ROI اثر: Lower shipping costs, faster installation time, and extended structural life reduce capital and longterm operational expenses.
Fixed Jaw Die Retention System | ٽيڪنيڪل بنياد: Mechanically locked wedges without backing resin | آپريشنل فائدا: تيز ڪرڻ جي اجازت ڏئي ٿو, safer wear part changes; eliminates hazardous resin handling and curing time | ROI اثر: Reduces downtime for liner changes by up to 50%, پلانٽ جي دستيابي کي وڌائڻ.
STELLAR™ Wear Parts | ٽيڪنيڪل بنياد: Proprietary metallurgy developed for specific crushing applications | آپريشنل فائدا: Optimized manganese steel composition provides extended service life under highstress conditions | ROI اثر: لباس جي حصن جي قيمت گھٽائي ٿي 1530%, based on application data.
انٽيگريڊ موٽر بيس & Flywheel Covers | ٽيڪنيڪل بنياد: Unified chassis design incorporating drive components | آپريشنل فائدا: تنصيب جي ترتيب کي آسان بڻائي ٿو, پيرن جو نشان گھٽائي ٿو, and enhances site safety with full guarding | ROI اثر: Cuts installation labor hours by approximately 20% ۽ حفاظتي واقعن جي خطري کي گھٽائي ٿو.
PLCCompatible Automation Interface | ٽيڪنيڪل بنياد: Standardized connections for crusher setting adjustment and monitoring systems | آپريشنل فائدا: Enables integration into plantwide automation for realtime control and optimization | ROI اثر: Facilitates consistent product gradation and proactive maintenance scheduling, improving overall system efficiency.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (مقابلي واري جبڑے کولہو) | Nordberg C Series Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ڪپڙا پارٽ لائف (ابراھيندڙ پٿر) | بيس لائين (100%) | STELLAR™ Alloy & ڪمرو ڊيزائن| +2035% توسيع زندگي |
| توانائي جي ڪارڪردگي (kWh/ٽن) | بيس لائين (100%)| Optimized Kinematics & Inertia| تائين 15% گھٽتائي |
| دستيابي / اپٽائم (%)| ~9294%| Robust Bearing Design & ماڊلرٽي| +35 في سيڪڙو پوائنٽس |
| تنصيب & ڪم ڪرڻ جو وقت| بيس لائين (100%)| Preassembled Modules & Integrated Drive| 25% وقت جي گھٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 100 1,600 MTPH (کاڌ خوراڪ جي مواد تي دارومدار & بند طرف سيٽنگ).
فيڊ اوپننگ رينج: Up to 1600mm x 2000mm (63" x 79").
بجلي جي گهرج: 75 400 ڪلواٽ (100 500 ايڇ پي), supplied by electric motor with Vbelt drive.
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; ASTM A128 manganese steel wear parts; وڏي قطر جي گولي واري رولر بيئرنگ سان جڙيل مصر واري اسٽيل سنسڪرت شافٽ.
جسماني طول و عرض (Example Model C160): لڳ ڀڳ. Length 4.5m, Width 3.5m, اوچائي 3.6 م.
ماحولياتي آپريٽنگ رينج: 40 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل; dustresistant components standard.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري ڪرشنگ پلانٽ
چيلنج: A largescale aggregate producer faced excessive downtime due to premature bearing failures in their primary crusher during highseason operation processing extremely hard granite.
حل: Replacement with a Nordberg C150 jaw crusher featuring oversized spherical roller bearings designed specifically for high load capacity.
نتيجا: Field data shows bearing service intervals extended by over 40%, contributing to a documented plant availability increase of over 300 hours annually while maintaining a consistent throughput of 550 MTPH.
شهري تعمير & ڊيموليشن ويسٽ ري سائيڪلنگ
چيلنج: A contractor needed a primary crusher capable of handling highly variable feed—from reinforced concrete to asphalt—without frequent blockages or damage from tramp metal.
حل: Installation of a Nordberg C120 jaw crusher equipped with an automatic lubrication system and a bolted frame suitable for semimobile skid mounting.
نتيجا: The unit achieved reliable processing of over 350 tons per hour of mixed CD waste. The hydraulic setting adjustment allowed quick changes between concrete rubble cleanup jobs (<100mm پيداوار) and larger base course production (<150mm پيداوار).
7. تجارتي خيالات
The Nordberg C Series is available across multiple pricing tiers aligned with model size (C80/C96/C106/C120/C130/C150/C160/C200) to match precise capacity requirements.
اختياري خاصيتون شامل آهن:
Automatic Setting Regulation system
Belt guarding packages
Different wear part alloys tailored to abrasion or impact duty
360degree rotation maintenance platform
Service Packages are offered as tiered plans covering scheduled inspections, حفاظتي سار سنڀال کٽ, ترجيحي حصن جي ترسيل (<24hr available), remote diagnostics access.
Financing options are available through our partners including equipment leasing programs that convert capital expenditure into operational expense or fixedrate loans structured over terms matching expected project timelines.
8. FAQ
1. Can this jaw crusher replace our existing primary unit without major foundation modifications?
The modular frame design often allows installation onto existing foundations due to distributed load characteristics; تنهن هوندي به,a sitespecific engineering review is required based on provided anchor loads.
2.What is the typical operational impact on my downstream screening/crushing stages?
The consistent discharge gradation curve produced by this machine leads to more stable loading on secondary conescreens,vibration feeders,and conveyors.This stability typically improves overall circuit performance
3.لباس جا حصا آساني سان دستياب آهن,and what is the expected delivery time?
Wear parts are stocked regionally.Field data indicates >95% availabilityfor common items like jaw dies.Specific alloys may have lead times quoted upon order confirmation
4.Does financing cover optional featuresand initial service packages?
Yes.Most financing programs can bundle themachinewith selected optionsand an initial service agreementintoasingle monthly payment structure
5.How does your company support commissioningand operator training?
A certified field service technician supervises startupand provides basic operational training.Training modules covering safety,معائنو,and basic troubleshooting are included
6.What documentationis providedto supportour maintenance planning?
Each unit ships with comprehensive manuals including lubrication schedules,torque specifications,wiring diagrams,and recommended spare parts lists alignedwith planned maintenance intervals
7.Can this machine handle slabby feed material without bridging?
The deep chamber design combinedwith an aggressive stroke effectively draws material downward reducingthe likelihoodof bridging comparedto shallowchamber designs
