اسٽيمپ مل گولڊ مائننگ هول سيلرز ڪوٽا
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو سون جي وصولي جي عملن جو بار بار بي ترتيب ذريعي, excessive downtime for maintenance, ۽ وڌندڙ آپريشنل خرچ? Manual crushing and inefficient grinding directly impact your bottom line through lost production hours and suboptimal mineral liberation. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل Downtime: Frequent breakdowns of undersized or poorly constructed equipment halt entire processing lines.
Inefficient Gold Liberation: Inconsistent particle size from primary crushing leads to poor amalgamation or leaching recovery rates.
گھڻي سار سنڀال جا خرچ: Constant wear part replacement and unplanned repairs create unpredictable OPEX.
اسڪاليبلٽي حدون: Equipment cannot efficiently handle increased ore feed from expanded mining operations.
محنت جي شدت & حفاظتي خدشات: Reliance on manual processes for feeding and monitoring increases risk and labor costs.
پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, highvolume ore reduction with predictable maintenance schedules and optimized gold recovery? The industrialgrade stamp mill provides a proven, mechanical solution.
2. پيداوار جو جائزو
An industrial stamp mill for gold mining is a heavyduty mechanical crusher designed for the repetitive, highimpact crushing of goldbearing quartz rock. It operates on the camandlever principle to pulverize ore into fine sand, liberating gold particles for subsequent recovery processes like amalgamation or cyanidation.
آپريشنل ڪم فلو:
1. کاڌو: رنوفمين (روم) or primarily crushed ore is fed into a sturdy mortar box.
2. ڪِرڻ: مشيني طور تي کڻندڙ ڳري اسٽاپن جو هڪ سلسلو (بوٽ) are dropped onto the ore via a rotating camshaft.
3. پَلورائيزيشن: The continuous impact reduces the ore to a fine slurry or sand consistency.
4. ڌوئڻ & ڪڍڻ: Water introduced into the mortar box washes the crushed material over an amalgamated copper plate or onto tables for concentration.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر لاء مثالي (لوڊ) gold mining operations processing quartz veins and sulphide ores. Highly effective as a primary or secondary crusher in small to mediumscale operations, remote sites, or as a backup system.
حدون: نرم لاء مناسب ناهي, clayrich material without modification. Requires a consistent water source for optimal operation. Generally has a higher energyperton footprint than modern ball mills for very largescale, مسلسل آپريشن.
3. بنيادي خاصيتون
HeavyDuty Cast لوهه مارٽر باڪس | ٽيڪنيڪل بنياد: Singlepiece highgrade cast iron construction | آپريشنل فائدا: Eliminates leakage points and withstands continuous highimpact stress without fatigue cracking | ROI اثر: Reduces foundation repair costs and prevents costly slurry loss, extending service life by decades.
ماڊلر اسٽيمپ اسيمبلي | ٽيڪنيڪل بنياد: Individually mounted stamps with replaceable shoes and stems | آپريشنل فائدا: Allows for singlestamp maintenance without shutting down the entire mill bank | ROI اثر: تائين گھٽ ۾ گھٽ وقت گھٽائي ٿو 80% for wear part changes compared to integrated systems.
Precision Machined Camshaft | ٽيڪنيڪل بنياد: Forged steel shaft with hardened alloy steel cams, machined to precise lift profiles | آپريشنل فائدا: Ensures uniform lift and drop timing across all stamps for consistent particle size distribution | ROI اثر: Improves gold recovery yield through optimized liberation and reduces energy waste from irregular operation.
Automated Ore Feed Regulator | ٽيڪنيڪل بنياد: Mechanically interlinked gate system synchronized with camshaft rotation | آپريشنل فائدا: Maintains optimal feed rate to prevent overloading or running dry, protecting the mortar bed | ROI اثر: Stabilizes throughput, reduces operator oversight needs, and prevents damage from empty running.
Integrated Amalgamation Plate System | ٽيڪنيڪل بنياد: Strategically angled copper plate trays coated with mercury, installed in the slurry discharge path | آپريشنل فائدا: Captures freemilling gold particles immediately upon liberation during the wash process | ROI اثر: Increases overall recovery efficiency at the primary crushing stage, capturing value upfront.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: Networked lubrication lines feeding all major bearing points from a single station | آپريشنل فائدا: محفوظ ڪري ٿو, routine maintenance without disassembly, ensuring bearing longevity | ROI اثر: Lowers labor time for lubrication by over 50% and prevents premature bearing failure.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Basic Mills) | اسان جي اسٽيمپ مل حل | فائدو (% سڌارو) |
| : | : | : | : |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) اسٽيمپس | 200300 ڪم جا ڪلاڪ | 450+ ڪم جا ڪلاڪ | +125% گهڻي خدمت زندگي |
| ذريعي پٽ مطابقت (ٽين / ڪلاڪ) +/ 15% variance due to feed issues +/ 5% variance with automated feed regulator| +66% وڌيڪ مسلسل پيداوار |
| Maintenance Downtime per Stamp Change| 46 hours per stamp (full bank shutdown)| <1 hour per stamp (individual isolation)| 80% بند وقت ۾ گهٽتائي |
| Gold Recovery Efficiency at Crusher Stage| اندازي مطابق 6070% of freemilling gold captured| فيلڊ ڊيٽا ڏيکاري ٿو 8592% captured via optimized plate system| +25% improved initial capture |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: Available in 750kg/hr (1مهر), 2 Ton/hr (5مهر), ۽ 5 Ton/hr (10مهر) models based on quartz ore of medium hardness.
بجلي جي گهرج: Diesel engine (25HP 100HP) or electric motor drive (18kW 75kW) اختيارن موجود آهن. Complete with heavyduty reduction gearbox.
مواد جي وضاحت: مارٽر باڪس & فريم: ASTM A48 Class 40 لوھ جو ڪچو; اسٽيمپس: Forged Steel Stems with Manganese Steel Shoes; ڪيمشافٽ: EN24 Forged Steel, casehardened; لينر پائڻ: Replaceable AR400 Steel.
جسماني طول و عرض (5اسٽيمپ مل): آپريٽنگ فوٽ پرنٽ لڳ ڀڳ. 3m L x 2m W x 2.5m H; Dry Weight approx. 8,500 ڪلو.
ماحولياتي آپريٽنگ رينج: 10 ° C کان + 45 ° C تائين محيطي درجه حرارت ۾ آپريشن لاء ٺهيل. All critical bearings are sealed against dust and moisture ingress.
6. درخواست جا منظر
MidScale Hard Rock Mine Expansion
Challenge A growing operation in West Africa needed to double its primary crushing capacity but faced unreliable power grids that made fully electric solutions risky.
Solution Implementation of two dieselpowered industrial stamp mills operating in parallel as primary crushers before their existing ball mill circuit.
Results Achieved consistent daily throughput independent of grid fluctuations. The robust mechanical design reduced unexpected breakdowns by over 60%, meeting expansion targets within budget.
هنرمند & ننڍي اسڪيل کان کني (اي ايس ايم) ڪوآپريٽو اپ گريڊ
Challenge A South American cooperative using manual hammers was experiencing low recovery rates (<40%) and high physical strain on workers.
Solution Deployment of a single compact electric stamp mill with an integrated amalgamation plate system centralizing their crushing process.
Results Throughput increased tenfold while gold recovery efficiency rose to an average of 87%. The cooperative reported payback on equipment within five months of operation based on increased yield alone.
7. تجارتي خيالات
Equipment pricing is tiered based on capacity and configuration:
Tier I – Standard Duty Mill Package includes core mill unit with drive motor/engine starter kit
Tier II – Enhanced Recovery Package adds integrated amalgamation plates advanced feed regulator
Tier III – Turnkey Plant Package includes mill settling tanks water recirculation system installation supervision
Optional features include dust suppression covers remote monitoring sensors custom wear part alloys
سروس پيڪيجز موجود آهن:
1 بنيادي وارنٽي حصن جي خرابين کي ڍڪيندي
2 Annual Maintenance Contract providing scheduled inspections wear part discounts
3 Full Site Support including technician dispatch priority parts shipping
Financing options can be discussed including leasetoown structures tailored capital expenditure plans suitable commercial loans through partner institutions
8.FAQ
What is the typical particle size output from your stamp mills?
The mills are engineered to produce a sandlike product where approximately >90 passes through mesh facilitating efficient gold liberation downstream processes
Can your stamp mills be integrated into an existing CIP/CIL plant circuit?
Yes they function effectively as reliable primary secondary crushers ahead fine grinding circuits ensuring consistent feed size ball mills improving overall plant stability
How do you address environmental concerns regarding mercury use amalgamation plates?
We provide fully contained retort systems safe handling procedures training optional configurations direct discharge concentration tables leaching compatible setups
What is lead time delivery standard model?
Standard models typically ship within weeks confirmed order Custom configurations may require weeks lead time detailed shipping logistics provided upon inquiry
Do you offer spare parts technical support globally?
We maintain global distributor network comprehensive spare parts inventory technical documentation available digital format onsite training can arranged
