اسٽيمپ مل گولڊ مائننگ پروڊڪٽر مقابلي واري قيمت
1. PAINPOINT driven اوپننگ
Are you facing persistent bottlenecks in your primary crushing and liberation circuit? Inefficient gold recovery often stems from inadequate ore preparation, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز. انهن عام عملياتي چئلينجن تي غور ڪريو:
گھٽ ذريعي & هاءِ ڊائون ٽائم: Aging or undersized stamp mills struggle with modern ore volumes, causing processing delays and costly production halts for maintenance.
Inconsistent Particle Size: Poorly calibrated drops or worn components yield unevenly crushed ore, compromising downstream cyanidation or gravity recovery efficiency and leaving valuable gold locked in larger particles.
اضافي آپريٽنگ خرچ: High energy consumption per ton of ore processed, coupled with frequent manual adjustments and the laborintensive replacement of heavy stamps and mortars, منافعي جي مارجن کي ختم ڪري ٿو.
Material Handling Inefficiency: The process of manually feeding ore to the battery and removing crushed material is not only slow but also poses significant safety risks.
Is your current operation sacrificing recovery rates due to suboptimal liberation? Are maintenance costs for your comminution equipment cutting into your profitability? هڪ جديد, reliable stamp mill for gold mining is a proven solution designed to address these exact issues.
2. پيداوار جو جائزو: HeavyDuty گولڊ اسٽيمپ مل
This equipment is a mechanized, industrialgrade stamp mill battery engineered for the reliable primary crushing and liberation of goldbearing quartz ores. It operates as a cornerstone asset in small to mediumscale processing plants or as a supplementary unit for specific ore types.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Runofmine ore is consistently fed into a centralized hopper, regulating input to the battery.
2. مشيني ڪرشنگ: Camshafts lift and release heavy iron stamps (batteries of 35), which drop onto solid steel mortars containing the ore.
3. Continuous Liberation: The repeated impact fractures the quartz rock, progressively liberating free gold particles.
4. ٻاھر نڪرڻ: Crushed material is flushed with water through grated screens at the mortar base, creating a slurry for downstream gravity separation (مثال, ڇڪڻ واري ٽيبل, سلائيس).
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: سخت پٿر (لوڊ) gold ores where free gold is encapsulated in quartz; operations requiring robust, relatively simple technology; sites with limited access to complex grid power.
حدون: نرم لاء مناسب ناهي, مٽيريل معدنيات جيڪي پيڪنگ جو سبب بڻجن ٿا; less energyefficient than some modern jaw crusher/ball mill circuits for very highvolume operations; requires consistent water supply for slurry handling.
3. بنيادي خاصيتون
Modular Battery Design | ٽيڪنيڪل بنياد: Independent stamp assemblies mounted on a common camshaft | آپريشنل فائدا: Allows individual stamps to be taken offline for maintenance without halting the entire mill. Operators can replace shoes or check mortars during scheduled pauses. | ROI اثر: Reduces unscheduled downtime by up to 30%, ذريعي ھدف برقرار رکڻ.
سخت ٿيل مصر جو لباس اجزاء | ٽيڪنيڪل بنياد: Highchromium iron castings for stamps and manganese steel liners for mortars | آپريشنل فائدا: Components withstand extreme repetitive impact abrasion, extending service life under continuous heavy loads. | ROI اثر: لباس جي حصن جي قيمت گھٽائي ٿو سراسري طور تي 40% compared to standard carbon steel components.
درستي Camshaft & Lift Mechanism | ٽيڪنيڪل بنياد: Computerbalanced forged steel camshaft with regulated lift height adjustment | آپريشنل فائدا: Ensures uniform drop height and impact force across all stamps, producing a consistent 20 mesh product size critical for optimal gold recovery. | ROI اثر: Improves downstream recovery efficiency by delivering uniformly liberated ore, minimizing reprocessing.
Integrated WaterFlush System | ٽيڪنيڪل بنياد: Manifold piping with adjustable flow valves to each mortar box | آپريشنل فائدا: Provides controlled slurry formation and immediate removal of crushed material, preventing screen clogging and reducing dust. | ROI اثر: Enhances operational safety by suppressing silica dust and increases processing speed through efficient material transport.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: Automated network delivering lubricant to all major bearings and wear points on a timed cycle | آپريشنل فائدا: Eliminates manual greasing requirements in hardtoreach areas, ensuring optimal bearing life and reducing lubricationrelated failures. | ROI اثر: Cuts routine maintenance time by approximately 15 hours per week and extends major overhaul intervals.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (ميراثي اسٽيمپ ملز) | اسان جي اسٽيمپ مل حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| ~7580% due to lengthy component changes| >92% via modular design & quickchange parts| +15% آپريشنل وقت |
| Tons Processed per Wear Part Set| 5,000 7,000 ٽين| 10,000 12,000 ٽين (تصديق ٿيل فيلڊ ڊيٽا)| +70% material processed |
| مخصوص توانائي واپرائڻ| ~56 kWh per ton crushed| ~44.5 kWh per ton crushed (optimized drive train)| 20% توانائي جي قيمت في ٽين |
| Target Product Size Consistency (20 ميش)| ±15% variance across battery| ±8% variance across battery (precision cam control)| +47% size uniformity |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: Configurable as 3stamp or 5stamp battery units. جي ذريعي جي حد تائين 0.5 جي طرف 2.5 ٽين في ڪلاڪ, dependent on ore hardness and feed size.
بجلي جي گهرج: Driven by a single electric motor (کان اختيارن 30 HP کان 75 ايڇ پي). Can be adapted for diesel power generation in remote locations.
مواد جي وضاحت: Stamp stems from hightensile steel; Stamp shoes from NiHard alloy iron; Mortar boxes lined with replaceable AR400 manganese steel plates; Structural frame from heavyduty rolled steel sections.
جسماني طول و عرض (5اسٽيمپ يونٽ): لڳ ڀڳ. ڊگھائي: 3.5m x ويڪر: 1.8م x اوچائي: 2.2م (فيڊ هاپر کان سواء). Total weight approx.: 8,500 ڪلو.
ماحولياتي آپريٽنگ رينج: 10 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. All bearings are sealed against dust and moisture ingress.
6. درخواست جا منظر
SmallScale Mining Cooperative Challenge:| چيلنج:| A cooperative in West Africa used manual crushing followed by rudimentary stamp mills, experiencing low throughput (<0.3 t/hr) and estimated gold losses exceeding 30% due to poor liberation.
حل:| Implementation of two standardized 3stamp mill batteries with integrated slurry launders feeding centralized shaking tables.| نتيجا:| Throughput increased to 1.8 t/hr across both units. Consistent crushing improved gravity recovery yields by an estimated 25%, paying back the equipment investment within 14 آپريشن جا مهينا.
Historic Mine Tailings Reprocessing Challenge:| چيلنج:| A project in South America aimed to reprocess old tailings but required gentle yet effective liberation to avoid excessive sliming of already fine material unsuitable for standard crushing.| حل:| A customconfigured stamp mill with reduced drop height was deployed as the primary crusher to break conglomerates without pulverizing the existing finer fractions.| نتيجا:| The unit achieved targeted liberation without generating excess fines below 100 ميش, enabling efficient cyanidation of the newly fractured material and improving overall project viability.
7 تجارتي خيالات
سامان جي قيمت جا درجا: Pricing is structured around the stamp battery configuration:
Tier I – Base Unit
Tier II – Base Unit + Spares Kit
Tier III – Turnkey Package
اختياري خاصيتون & واڌارو: Diesel power pack integration; ترقي يافته وائيبريشن مانيٽرنگ سينسر; Automated feed conveyor systems; Secondary containment sumps.
سروس پيڪيجز: Threetiered annual service agreements are available
برونز
چاندي
سون
فنانسنگ جا اختيار: To support capital planning we offer
Direct LeasetoOwn agreements over periods upto five years;
8 FAQ
Q1 ڇا هي اسٽيمپ مل اسان جي موجوده ڪشش ثقل ڪنسنٽريشن سرڪٽ سان مطابقت رکي ٿي?
Yes industry testing demonstrates its product size distribution is ideally suited for feeding shaking tables sluices or centrifugal concentrators A standard discharge launder can be fabricated to interface directly with your existing setup
Q2 What is the expected operational impact on our labor requirements?
Your operators will benefit from reduced manual handling The centralized feed hopper automated lubrication system significantly decrease direct physical labor compared traditional designs typically requiring one trained operator rather than two
Field data shows that wellmaintained units operate effectively between major inspections This addresses your challenge of frequent unplanned stops
A basic spares kit including shoes die rings gaskets ensures you can perform most wear part replacements immediately minimizing procurement delays
We provide detailed foundation drawings motor specifications Our technical team reviews your site layout prior shipment ensuring all interface points are clearly defined
Standard commercial terms include FOB manufacturing plant with warranty covering defects in materials workmanship Extended warranty coverage available under service packages
Implementation typically requires four weeks lead time Installation commissioning supervised by our engineer usually completed within five working days assuming prepared foundation utilities
