Stamp Mill Gold Mining Oem Factory Sourcing
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو سون جي وصولي جي عملن جو بار بار بي ترتيب ذريعي, وڌيڪ سار سنڀال جي خرچ, and inefficient liberation of values from complex ores? Legacy crushing and grinding circuits often struggle with hard rock material, leading to premature wear part failure, لائنر تبديلين لاء غير منصوبابندي بند وقت, and suboptimal particle size distribution for downstream cyanidation or gravity concentration. This directly impacts your bottom line through lost production hours, high consumable costs, and potential gold losses in coarse tailings. How can you increase milling capacity while controlling operational expenditure? Is your current process reliably delivering the optimal grind size for maximum gold recovery? حل مقصد انجنيئر ۾ آهي, robust technology designed for this specific task.
2. پيداوار جو جائزو
ھن پراڊڪٽ لائن ۾ ڳري ڊيوٽي شامل آھي اسٽيمپ ملز engineered for the primary crushing and coarse grinding of goldbearing ores. As an OEM factory, we specialize in the direct sourcing and manufacturing of these mills for commercialscale mining and processing operations.
آپريشنل ڪم فلو:
1. فيڊ جو تعارف: Runofmine or primarycrushed ore is fed into a mortar box.
2. Percussive Grinding: مشيني طور تي کڻندڙ اسٽام (مالٽ سان گڏ وزن واريون) ترتيب وار مٽيءَ تي اڇلايا ويندا آهن.
3. ذرات جي گھٽتائي: The repeated impact fractures the rock material.
4. ٻاھر نڪرڻ: A continuous wash of water carries the ground slurry through a perforated screen plate for discharge.
5. ڪشش ثقل ڪنسنٽريشن: The slurry is often directed directly over amalgamation plates or to downstream concentrators like shaking tables.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for freemilling gold ores, particularly in remote locations or smallerscale operations where simplicity, اعتبار, and the ability to process coarse feed are paramount. Effective as a primary grinder ahead of finer milling circuits or for direct amalgamation.
حدون: الٽرافائن پيسڻ جي گهرج لاءِ مناسب ناهي (مثال, هيٺ 150 ميش). Efficiency decreases with very wet, clayrich ores that can cause packing. Requires a consistent feed size to maintain optimal performance.
3. بنيادي خاصيتون
ماڊلر اسٽيمپ بيٽري ڊيزائن | ٽيڪنيڪل بنياد: آزاد يونٽ جي تعمير | آپريشنل فائدا: Enables phased plant expansion or individual battery maintenance without full circuit shutdown | ROI اثر: Reduces capital outlay timing and minimizes production loss during upgrades
HighCarbon Steel Stamp Shoes & مري ٿو | ٽيڪنيڪل بنياد: Forged alloy for impact resistance and abrasion wear | آپريشنل فائدا: Extended service life under continuous highimpact loading; predictable wear patterns | ROI اثر: Lowers consumable cost per ton and reduces changeout frequency
Adjustable ٻوٽي جي اوچائي & Cadence Control | ٽيڪنيڪل بنياد: Mechanical camshaft or hydraulic lift system engineering | آپريشنل فائدا: Operators can finetune impact energy and grind rate based on ore hardness and feed size | ROI اثر: Optimizes throughput and particle size control for improved downstream recovery rates
Reinforced Mortar Box with Replaceable Liners | ٽيڪنيڪل بنياد: Fabricated steel with boltin abrasionresistant liners | آپريشنل فائدا: Contains the grinding process securely; liners protect core structure from wear | ROI اثر: Major structural components have indefinite life, converting a wear item to a lowcost, easily replaced liner
Integrated Water Flush System | ٽيڪنيڪل بنياد: Engineered spray bars and screen washing | آپريشنل فائدا: Prevents screen blinding and ensures consistent slurry flow; aids in dust suppression | ROI اثر: Maintains designed throughput and provides a safer operating environment
HeavyDuty Foundation & Frame Structure | ٽيڪنيڪل بنياد: Static and dynamic load calculation in design | آپريشنل فائدا: Absorbs operational vibration, ensuring longterm alignment and mechanical integrity | ROI اثر: Eliminates costly foundation repairs and extends the total service life of the asset
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (ميراثي ملز) | اسان جي اسٽيمپ مل حل | فائدو (% سڌارو) |
| : | : | : | : |
| Liner/Wear Part Life Cycle (Hard Rock Ore) | 46 Weeks Continuous Operation| 812 Weeks Continuous Operation| +100% جي طرف +150% |
| مشيني دستيابي (مقرر ڪيل وقت) | ~ 85% (High unscheduled stops) |> 92% (Modular design reduces downtime)| +7 في سيڪڙو پوائنٽس |
| توانائي جي ڪارڪردگي (kWh per ton crushed)| Varies Widely with Feed Size| Consistent consumption due to cadence control| تائين 15% improvement on variable feeds|
| ٽراپ ڌاتو رواداري (Feed Contamination)| High Risk of Damage & Stoppage| Designed to minimize seizure risk; simpler clearance procedures| Reduces incident resolution time by ~50%|
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: Models range from 1ton per hour (single stamp pilot units) جي طرف 50+ ٽين في ڪلاڪ (multibattery industrial installations).
بجلي جي گهرج: ماڊل سائيز تي منحصر آهي; کان عام رينج 15 ڪلواٽ (20 ايڇ پي) for small units to 150 ڪلواٽ (200 ايڇ پي) for large industrial batteries.
مواد جي وضاحت: Primary frame: اسٽرڪچرل اسٽيل (ASTM A36). اسٽيمپس & لباس جا حصا: Highcarbon forged steel or certified alloy replacements. لينر: AR400 Abrasion Resistant اسٽيل.
جسماني طول و عرض: ڪسٽم ترتيبون دستياب آهن. A standard 5stamp battery unit typically requires a footprint of approximately 4m x 6m, excluding feed hoppers and discharge launders.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Enclosed bearing systems protect against dust ingress in arid environments; corrosionresistant coatings specified for highhumidity installations.
6. درخواست جا منظر
ايلوئيل/ ايلويل ڊيپوزٽ پروسيسنگ پلانٽ
چيلنج:A new site with coarse, freemilling gold required a simple, robust primary grinding solution ahead of gravity tables, with minimal reliance on grid power.
حل:A dieselpowered 3stamp mill battery was installed as the core crushing unit.
نتيجا:The circuit achieved a target grind of 20 mesh at 8 ٽين في ڪلاڪ, feeding directly to shaking tables. Recovery rates met feasibility study targets with operational availability exceeding 94%.
Hard Rock Quartz Vein Mining Operation
Challenge An existing operation using jaw crusheronly circuits was experiencing significant gold losses in coarse tailings (>30% +100 ميش).
حل:A stamp mill was integrated as a secondary grinder after the jaw crusher to liberate values from fractured quartz.
نتيجا:Tailings analysis showed gold in +100 mesh fraction reduced by over 80%. Overall plant recovery increased by an estimated 12%, هيٺ ڏنل سرمائيداري سيڙپڪاري کي واپس ڏيڻ 14 مهينا.
7. تجارتي خيالات
سامان جي قيمت جا درجا: Pricing is structured based on stamp battery size (number of stamps), drive system configuration (برقي موٽر بمقابله. ڊيزل), and level of automation/control.
Tier I – Manual/SemiAutomated Single Battery Units
Tier II – MultiBattery Plants with Centralized Control Systems
Tier III – Fully Integrated Modular Processing Plants featuring stamp mills as core components
اختياري خاصيتون: خودڪار lubrication نظام, remote performance monitoring sensors, custom discharge screen configurations, integrated safety guarding packages.
سروس پيڪيجز: Extended warranty plans are available alongside scheduled maintenance contracts that include wear part inspections/replacements by factorytrained technicians.
فنانسنگ جا اختيار: We work with international export credit agencies and equipment financing partners to offer leasetoown or structured purchase plans tailored to project cash flow requirements.
8.FAQ
Q1 Are your stamp mills compatible with existing crushing circuit infrastructure?
A1 Yes.They are designed as modular units that can be integrated as primary,c secondary ,or recrushing stages.Feed hoppers ,discharge launders,and foundations can be engineered to interface with your current plant layout.
Q2 What is the typical lead time from order commissioning?
A2 For standard models lead time is typically1418 weeks exworks.For fully customized large battery plants detailed project planning will define the schedule.Delivery packaging,and documentation are managed according t international shipping standards .
Q3 How does operating cost compare t modern ball mills?
A3 For specific applications involving coarse grinding hard rock stamp mills often present lower energy consumption per ton at that stage nd significantly lower capital cost.They trade ultrafine grinding capability fr simplicity nd robustness making them costeffective within their optimal application window .
Q4 What operator training nd technical support do you provide?
A4 Comprehensive installation supervision commissioning support nd onsite operator training are included Delivery f detailed operation maintenance manuals nd schematics Remote technical support s available via direct channels .
Q5 Can you supply spare parts nd what s their expected availability?
A5 As an OEM factory we guarantee supply f all critical spare parts especially proprietary wear components Standard parts have high availability from stock Longlead items re identified nd recommended fr strategic spares holding .
Q6 What r key factors determining correct model selection fr our ore body?
A6 Selection depends primarily n target throughput ore hardness Bond Work Index desired product size distribution Available power source Feed topsize These factors re analyzed during presales technical review .
Q7 ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
A7 Yes We provide guaranteed mechanical performance availability figures Equipment capacity ratings r based n defined standard test conditions outlined n our technical proposals .
