اسٽيمپ مل گولڊ مائننگ او ايم فئڪٽري کيفيت ڪنٽرول
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو سون جي وصولي جي عملن جو بار بار بي ترتيب ذريعي, وڌيڪ سار سنڀال جي خرچ, ۽ غير متوقع بند وقت? Legacy crushing and grinding equipment often fails to meet the demands of modern, highvolume ore processing. انهن عام چئلينجن تي غور ڪريو:
غير منصوبا بند وقت: Frequent breakdowns of cast components or drive systems halt your entire milling circuit, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي آپريشنل خرچ: Excessive energy consumption per ton of ore processed and the constant need for replacement parts erode your profit margins.
غير متضاد پيس & بحالي: Variable feed size and worn mechanisms lead to an uneven pulp product, compromising downstream cyanidation or gravity recovery efficiency.
محنت جي شدت وارو آپريشن: Equipment requiring constant manual adjustment and monitoring diverts skilled personnel from other critical plant tasks.
Rapid Wear in Abrasive Environments: Quartz and hard rock ore prematurely degrade mill components, leading to frequent shutdowns for rebuilds or replacements.
توهان ڪيئن حاصل ڪندا قابل اعتماد, costeffective comminution that delivers a consistent product for optimal gold liberation? The solution lies in specifying OEM factoryengineered stamp mill technology built for endurance and controlled performance.
2. پيداوار جو جائزو
ھن پراڊڪٽ لائن ۾ ڳري ڊيوٽي شامل آھي, modernized stamp mills engineered for primary and secondary crushing of goldbearing ores. Designed as a robust mechanical crusher, it transforms runofmine (روم) ore into finely milled pulp suitable for subsequent extraction processes.
آپريشنل ڪم فلو:
1. کاڌو: ROM ore is fed into a sealed mortar box atop a heavyduty steel frame.
2. ڪِرڻ & ڏاڪڻ: A series of mechanically lifted stamps (مالٽ سان گڏ وزن واريون) ترتيب وار مٽيءَ تي اڇلايا ويندا آهن, pulverizing it through repeated impact.
3. Pulp Discharge: Finely crushed material is washed through a perforated screen at the mortar box's base with a controlled water flow, creating a slurry for further processing.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Mediumscale operations processing freemilling gold ores, خاص طور تي جتي سادگي, استحڪام, and ease of maintenance are priorities. Effective for both vein material and alluvial concentrates.
حدون: Not suitable for ultrafine grinding required for refractory ores. هڪ مسلسل فيڊ سائيز جي ضرورت آهي (عام طور تي <2 انچ) بهترين آپريشن لاء. Physical footprint and foundation requirements must be accounted for in plant design.
3. بنيادي خاصيتون
Forged Alloy Stamps | ٽيڪنيڪل بنياد: Highcarbon steel forging with heat treatment | آپريشنل فائدا: Exceptional resistance to deformation and abrasion compared to standard cast iron | ROI اثر: تائين جي بدلي جي تعدد کي گھٽائي ٿو 40%, lowering part inventory costs and labor hours.
درستي Camshaft & لفٽر ڊيزائن | ٽيڪنيڪل بنياد: CADoptimized cam profile and hardened steel lifters | آپريشنل فائدا: Ensures synchronized, efficient stamp liftanddrop with minimal slippage and vibration | ROI اثر: Improves energy transfer efficiency by an estimated 15%, reducing kWh per ton processed.
Modular Mortar Box Liners | ٽيڪنيڪل بنياد: Interchangeable manganese steel wear plates | آپريشنل فائدا: Allows for targeted replacement of worn sections without dismantling the entire mortar box | ROI اثر: لائينر جي متبادل جي گھٽتائي واري وقت کي گھٽائي ٿو 60% and reduces consumable costs by focusing spend only on worn components.
مرڪزي گريس لوبريڪيشن سسٽم | ٽيڪنيڪل بنياد: Automated manifold delivering grease to all major bearings | آپريشنل فائدا: دستي گريسنگ پوائنٽ کي ختم ڪري ٿو, ensuring consistent lubrication and preventing bearing seizure | ROI اثر: بيئرنگ سروس جي زندگي کي خاص طور تي وڌايو, preventing costly unscheduled stoppages.
HeavyDuty Timber Frame Construction | ٽيڪنيڪل بنياد: Engineered hardwood beams with steel reinforcement | آپريشنل فائدا: Absorbs operational shock loads while providing longterm structural stability with minimal metal fatigue | ROI اثر: Delieves decades of service life; field data shows frames outlasting equipment itself with proper maintenance.
Adjustable اسڪرين & ڊسچارج ٽري | ٽيڪنيڪل بنياد: Quickrelease clamp system for screen mesh and adjustable slurry tray angle | آپريشنل فائدا: Enables operators to finetune pulp density and particle size in under 30 minutes to match changing ore characteristics | ROI اثر: Optimizes feed for downstream processes, improving overall recovery rates.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Legacy/Refurbished Mills) | Our OEM Stamp Mill Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| ~ 85%, frequent unscheduled stops for repairs| >94%, supported by durable components & ماڊلر ڊيزائن| ~10% increase in productive hours |
| Tons Processed per kWh| متغير; often inefficient due to wear & poor kinematics| Consistent rating; optimized mechanics reduce energy waste| فيلڊ ڊيٽا ڏيکاري ٿو 1218% سڌارو |
| ناڪامي جي وچ ۾ وچولي وقت (Critical Parts)| 612 months for stamps & liners under heavy load| 1824 مهينو برابر حالتن هيٺ| 50100% گهڻي خدمت زندگي |
| سالياني سار سنڀال مزدور ڪلاڪ| هاءِ; requires frequent manual adjustments & چکڻ| Reduced; centralized lube & modular parts cut handson time| اندازي مطابق 30% گهٽتائي |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 15 ٽين في ڪلاڪ (per stamp), configurable in 3stamp, 5مهر, or 10stamp batteries.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو سفارش ڪئي وئي آهي. رينج کان 15 ڪلواٽ (3مهر) جي طرف 75 ڪلواٽ (10اسٽيمپ جي بيٽري). Can be configured for diesel power in remote locations.
مواد جي وضاحت:
اسٽيمپس: Forged HighCarbon Steel (AISI/SAE 1045+).
مارٽر باڪس لائينر: مينگنيز اسٽيل (1114% من).
ڪيمشافٽ & Lifters: CaseHardened Alloy Steel.
مکيه فريم: StressGraded Hardwood (مثال, Jarrah) & Structural Steel Reinforcements.
جسماني طول و عرض (5اسٽيمپ مل): Approximately 4m L x 2.5m W x 3m H. Foundation requirements detailed in installation manual.
ماحولياتي آپريٽنگ رينج: Designed for operation in temperatures from 10°C to +45°C. Enclosed lubrication system protects against high dust environments.
6. درخواست جا منظر
مڊل اسڪيل هارڊ راڪ مائن, اولهه آفريڪا | چيلنج: A mine using aging hammer mills faced excessive downtime due to wear part failure and high energy costs from an undersized generator.| حل: Implementation of two parallel 5stamp mills with optimized drive motors.| نتيجا: مسلسل حاصل ڪيو 8 TPH throughput with fewer mechanical issues. Generator fuel consumption dropped by 20%, contributing to a payback period on the new equipment of under 22 مهينا.
Gravity Concentration Plant, ڏکڻ آمريڪا | چيلنج: Inconsistent grind size from improvised crushing circuits led to significant gold losses in coarse tailings from shaking tables.| حل: Integration of a single 3stamp mill as a dedicated recrusher for table concentrates.| نتيجا:Particle size distribution became tightly controlled. Subsequent gold recovery via concentration improved by approximately 15%, capturing previously lost values.
7. تجارتي خيالات
Our stamp mills are offered in three primary tiers:
1. معياري ڊيوٽي: For lowerabrasion ores and <16hr/day operation. Includes core features with standard motor drives.
2. ڳري ڊيوٽي: For quartzrich/hard rock ores and continuous (24/7) operation features upgraded material specs on all wear parts and premium bearing assemblies.
3.
4.Modular Plant Unit: A complete skidmounted solution including feed hopper, پهچائيندڙ, اسٽيمپ مل,and slurry sump,priced as a turnkey processing module
Optional features include automated feed systems,dust suppression shrouds,and remote monitoring sensorsfor vibrationand temperature
Service packages range from basic commissioningand operator trainingto comprehensive annual inspectionand partskit programs.Financing options including leasingand milestonebased payment plansare availablefor qualified buyers
8.FAQ
ق:What is the typical lead timefor deliveryofa customconfiguredstampmill?
A Lead timesvaryby modeland specification Standard configurationsshipwithin14weeksof order confirmation while fully customized unitsrequire1822weeks
ق:Canyourstampmillsbe integratedwithourexistingballmillor concentrationcircuit?
A Yes The dischargepulp densityand particlesize can beadjusted tomatchthefeed requirements formostdownstreamprocesses Our engineeringteamcan reviewyourflowsheetto ensurecompatibility
ق:Whatistheexpectedlifespanofthemainframe?
A Withproperinstallationandprotectionfromthe elements theengineered timberandsteelframehasaservicelife exceeding30years Instancesof framesinstalledover50yearsagoremaininoperation
ق:Doyouprovidewearsupartsonaconsignmentor guaranteedinventorybasis?
A We offertailoredinventorymanagement agreementsForclients thisensurescriticalspareslike stampsandlinersare heldinstockfor immediate dispatchminimizingyourdowntimerisk
ق:اسان جي آپريٽرز ۽ سار سنڀال اسٽاف لاءِ ڪهڙي تربيت ڏني وئي آهي?
A Comprehensive trainingis part ofthe commissioningprocess Thisincludes8hoursof handsonoperationtrainingandspecificinstructiononpreventivemaintenanceproceduresandsafetyprotocolsManualsare providedindigitalandhardcopyformat
