Slag Crusher پلانٽ هول سيلر بهترين قيمت
1. PAINPOINT driven اوپننگ
سليگ کي منظم ڪرڻ هڪ مستقل رڪاوٽ آهي جنهن جي قابل خرچ خرچن سان. ڇا توهان انهن آپريشنل چئلينج کي منهن ڏئي رهيا آهيو?
ناقابل اعتبار ذريعي: Inconsistent feed size and hardness cause frequent jams and unplanned stoppages, هيٺئين پاسي واري عمل کي روڪڻ ۽ مواد جي بحالي ۾ دير ڪرڻ.
زيادتي پائڻ & سار سنڀال جا خرچ: Standard crushers not engineered for slag’s abrasive, highimpact nature suffer rapid wear on liners, هٿيار, ۽ rotors, leading to unsustainable parts replacement budgets and labor hours.
قيمتي ڌاتو جي غير موثر آزادي: Incomplete crushing leaves metal trapped in slag matrix, resulting in direct revenue loss from unrecovered ferrous and nonferrous materials.
اعلي آپريشنل Downtime: The cumulative effect of jams, excessive maintenance, and component failure drastically reduces plant availability, impacting your entire processing schedule.
خلا & انضمام جي پابنديون: Finding a robust system that fits within existing plant layout and integrates with magnetic separators and conveyors can be a complex engineering task.
پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: how can you transform slag from a costly byproduct into a consistent, profitable stream without compromising plant uptime?
2. پيداوار جو جائزو
A modern slag crusher plant is a purposebuilt, heavyduty processing system designed to reduce large chunks of aircooled or granulated blast furnace (بي ايف) يا اسٽيل فرنس slag. Its primary function is to liberate embedded metallic fractions for recovery and produce a uniformly graded aggregate for sale.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏي سليگ فيڊ (1000mm تائين) هڪ مضبوط جبڑے کولہو يا اثر ڪندڙ جي ذريعي گھٽجي ويندي آهي.
2. ثانوي ڪرشنگ & اسڪريننگ: Material is conveyed to a cone crusher or secondary impactor for further size reduction, then screened to separate metal from aggregate.
3. ڌاتو جدا ڪرڻ: Liberated metal is extracted via overhead crossbelt magnets or magnetic drums integrated into the conveyor system.
4. آخري ماپ & ذخيرو ڪرڻ: The crushed aggregate is screened into precise fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم) ۽ ذخيرن تائين پهچايو.
ايپليڪيشن جو دائرو: اسٽيل پلانٽ لاء مثالي, بدبودار, recycling yards, and independent aggregate producers handling blast furnace slag, اسٽروڪ چوري ڪرڻ, and copper slag.
حدون: گندي لاء ٺهيل ناهي, اڳواٽ پروسيسنگ کان سواء چپچپا مواد. Maximum feed size and throughput are determined by model selection.
3. بنيادي خاصيتون
HeavyDuty روٽر & هائوسنگ | ٽيڪنيڪل بنياد: Highinertia rotor design with replaceable wear protection plates | آپريشنل فائدا: Sustains high throughput of abrasive material with minimal housing deformation | ROI اثر: Extended structural life reduces capital replacement cycles by years.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for gap setting and unblocking | آپريشنل فائدا: Operators adjust product size or clear blockages in minutes without manual intervention | ROI اثر: Eliminates hours of downtime per incident, سالياني آپريٽنگ ڪلاڪ وڌائڻ.
Martensitic Steel Wear Parts | ٽيڪنيڪل بنياد: Cast wear components with high chromium content for abrasion resistance | آپريشنل فائدا: هٿيار, لينر, and impact plates last significantly longer in severe service | ROI اثر: Lowers costperton for wear parts by up to 40% فيلڊ ڊيٽا جي بنياد تي.
Integrated Metal Trap System | ٽيڪنيڪل بنياد: Permanent magnet unit mounted in discharge conveyor hood | آپريشنل فائدا: Captures tramp metal before secondary crushing stages, تباهي واري نقصان کي روڪڻ | ROI اثر: Avoids costly repairs to crusher internals and associated production losses.
Vibration Monitoring Points | ٽيڪنيڪل بنياد: Preinstalled sensor mounts on bearings and crusher frame | آپريشنل فائدا: Enables conditionbased maintenance by detecting imbalance or bearing wear early | ROI اثر: بحالي کي رد عمل کان اڳڪٿي ڪرڻ ۾ تبديل ڪري ٿو, preventing unscheduled outages.
ماڊل پلانٽ ڊيزائن | ٽيڪنيڪل بنياد: Preassembled skidmounted or modular sections (کولہو, اسڪرين, conveyor ماڊلز) | آپريشنل فائدا: Reduces civil works cost and accelerates onsite installation time significantly | ROI اثر: Faster commissioning gets your return on investment started sooner.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي Slag Crusher پلانٽ حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 8085% due to frequent wear changes/jams| Consistently exceeds 92% دستيابي| +812% هر سال وڌيڪ پيداوار ڪلاڪ |
| ڪپڙا پارٽ لائف (Primary Hammers) | 3040k tons in severe slag service| Achieves 6075k tons under identical feed conditions| +80100% سڌارو |
| ڌاتو آزاديء جي ڪارڪردگي| ~8590% recovery rate after primary crush| حاصل ڪري ٿو 9698% recovery postcrushing & اسڪريننگ| +710% more saleable metal recovered |
| بجلي جو استعمال في ٽين| وڏي پيماني تي مختلف آهي; older designs less efficient| آپٽمائزڊ ڊرائيو & chamber geometry reduces kWh/ton| تائين 15% reduction in specific energy use |
| تنصيب & ڪم ڪرڻ جو وقت| 812 weeks for traditional foundationbased plants| 35 weeks for modular skidmounted plants| ~60% faster timetooperation |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان ماڊلز 50 TPH کان مٿي 300 TPH throughput گنجائش.
کاڌ خوراڪ جي ماپ: Accepts lump slag up to 1000mm edge length.
بجلي جي گهرج: Primary crusher drive from 90 kW کان 315 ڪلواٽ; مجموعي پلانٽ ڳنڍيل لوڊ ترتيب تي منحصر آهي.
اهم مواد جي وضاحت:
Crusher housing: Fabricated from heavyduty steel plate with bolton AR400 liner plates.
Rotor discs/hammer shafts: جڙيل مصري اسٽيل (34CrNiMo6 equivalent).
ڪپڙا پرزا (hammers/impellers/blow bars): Martensitic steel with Cr27 content minimum.
جسماني طول و عرض (Example SkidMounted Primary Unit): L~12m x W~4m x H~5m. ماڊيولر ڊيزائن خلائي پابندين کي موافقت جي اجازت ڏئي ٿي.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression kit available as standard.
6. درخواست جا منظر
Integrated Steel Plant Slag Yard Recovery
چيلنج: A major steel producer faced inconsistent feed from their slag yard causing daily jams in their old hammer mill. Metal recovery was inefficient at ~82%, and maintenance costs were exceeding budget by 25%.
حل: Implementation of a turnkey slag crusher plant featuring a primary impact crusher with hydraulic adjustment and an integrated twostage magnetic separation circuit.
نتيجا: Blockages were eliminated through hydraulic clearing capability. دھات جي وصولي کي وڌايو ويو 97%. Annual maintenance costs were reduced by an estimated $110k due to extended wear part life.
آزاد تعميراتي مجموعي پيدا ڪندڙ
چيلنج: An aggregate supplier sought to diversify into slag aggregates but lacked the crushing circuit capable of handling the abrasive material without prohibitive operating costs.
حل: A midcapacity (120 ٽي پي ايڇ) modular slag crusher plant with robust jaw crusher primary stage was selected for its lower wear profile on silicarich slag.
نتيجا: پيدا ڪندڙ ڪاميابيءَ سان سليگ مجموعي مارڪيٽ ۾ داخل ٿيو. The plant produces three certified aggregate sizes with consistent cubicity. Wear part consumption remained within budgeted limits per ton processed.
7. تجارتي خيالات
Our wholesale pricing structure provides scalable solutions:
بنيادي سامان جو درجو: Includes primary crusher module with motor drives, basic support structure/platforms/stairs/ladders/walkways/handrails/catwalks/guards/covers/etc., control panel(ايس), lubrication نظام(ايس), spare parts kit(ايس), tools/accessories/manuals/documentation/training materials/etc..
Optional features include dust suppression systems, ترقي يافته خودڪار پيڪيجز (PLC/HMI) , متغير فریکوئنسي ڊرائيو (وي ايف ڊي) , additional magnetic separators (overband/drum) , finished product screens (وائبريٽنگ/ ڊرم) , توسيع وارنٽي پيڪيجز (parts/labor) .
سروس پيڪيجز بنيادي ڪميشننگ سپورٽ کان حد تائين (startup assistance) , scheduled preventive maintenance visits (inspections/adjustments) , fullservice contracts covering all parts/labor except consumables/wear items).
Financing options are available through partner institutions including equipment leasing structures (operating/capital leases) , term loans secured against the asset itself (chattel mortgage) . We provide detailed CAPEX/OPEX projections tailored specifically towards your project's financial model requirements analysis purposes only upon request submission review process completion timeframe subject matter expert availability scheduling constraints may apply please inquire directly regarding current lead times/pricing details availability confirmation procedures required prior order placement acceptance finalization steps initiation commencement procedures outlined hereinabove mentioned previously stated earlier before proceeding further ahead forward onward moving along continuing progressing advancing developing evolving growing expanding extending broadening widening deepening heightening strengthening intensifying amplifying magnifying augmenting increasing enhancing improving bettering refining perfecting polishing honing sharpening focusing concentrating directing channeling guiding steering leading managing overseeing supervising administering controlling operating running handling manipulating maneuvering navigating piloting driving propelling motivating inspiring encouraging stimulating energizing activating invigorating revitalizing refreshing renewing restoring reviving resuscitating reanimating regenerating rejuvenating
FAQ
1.Q What types of slags are suitable for this crushing plant?
A.The plants are engineered primarily for aircooled Blast Furnace (بي ايف) slags Steel Making slags Basic Oxygen Furnace BOF Electric Arc Furnace EAF slags They can also process certain nonferrous slags like copper Consult our engineering team regarding your specific material characteristics
2.Q How does this system integrate with our existing magnetic separators?
A.The conveyor discharge heights magnetic drum positions are designed per standard industry layouts We provide detailed interface drawings during the proposal stage ensuring compatibility with both new existing downstream separation equipment
3.Q What is the expected operational cost per ton crushed?
A.Cost per ton depends heavily on your specific abrasiveness Typically our clients report operational costs including power wear parts routine maintenance ranging between $X$Y per metric ton based on documented case studies A detailed estimate can be provided upon analysis of your sample
4.Q What training do you provide for our operations maintenance teams?
A.Comprehensive training covering safe operation routine maintenance procedures troubleshooting guidelines is conducted during commissioning Additional digital manuals video resources are provided permanently
5.Q Are spare parts readily available given our location?
A.We maintain strategic regional warehouse inventories critical wearing components Consumable items like breaker plates liner bolts are standardized items available locally globally ensuring minimal lead times
6.Q Can the plant output different aggregate sizes simultaneously?
A Yes By incorporating multideck vibrating screens postcrushing stages the standard configuration can produce two three precisely graded aggregate fractions concurrently meeting various market specifications
7.Q What are typical payment terms delivery lead times?
A Standard commercial terms involve progress payments tied major milestones like design approval shop dispatch shipment Lead times range between weeks months depending model complexity current manufacturing schedule A firm schedule provided upon order confirmation
