سليگ کولہو پلانٽ سورسنگ ايجنٽ شپنگ
1. PAINPOINT driven اوپننگ
سليگ جو انتظام, a challenging byproduct of metal production, directly impacts your plant’s bottom line and operational continuity. ڇا توهان انهن مسلسل چئلينج کي منهن ڏئي رهيا آهيو?
غير منصوبا بند وقت: Frequent breakdowns of underengineered crushers halt your entire material handling chain, costing thousands per hour in lost processing time and labor.
زيادتي پائڻ & سار سنڀال جا خرچ: The highly abrasive nature of slag rapidly degrades standard crushing components, متبادل حصن ۽ سار سنڀال جي مزدورن تي غير مستحڪم خرچن جي ڪري.
غير مطابقت واري پيداوار & رڪاوٽون: An illmatched crusher produces uneven particle size distribution, causing downstream screening inefficiencies and storage issues, ultimately delaying shipment to your customers.
اعلي آپريشنل خرچ: Inefficient power consumption and the need for secondary or even tertiary crushing stages erode profit margins on what should be a valuable recycled product.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: how do you transform this abrasive liability into a consistent, profitable stream without compromising reliability? The solution lies in specifying a purposebuilt slag crusher پلانٽ.
2. پيداوار جو جائزو
اي slag crusher پلانٽ is a stationary or semimobile system engineered specifically to reduce large chunks of aircooled or granulated metallurgical slag into precisely graded aggregates. Unlike generic rock crushers, it is designed from the ground up to withstand extreme abrasion and intermittent tramp metal.
آپريشنل ڪم فلو:
1. پرائمري حاصل ڪرڻ & کارائڻ: Slag is delivered via dump truck or loader into a robust hopper, often equipped with a grizzly feeder to bypass subsize material and protect the primary crusher.
2. پرائمري سائيز جي گھٽتائي: هڪ Heavy Duty جبڑے کولہو يا اثر برڪر ابتدائي ڪرشنگ انجام ڏئي ٿو, reducing large slabs to manageable diameters (عام طور تي <200ايم ايم).
3. ثانوي ڪرشنگ & اسڪريننگ: مواد کي ثانوي مخروط يا اثر کولہو تائين پهچايو ويندو آهي وڌيڪ گهٽتائي لاءِ. The crushed output is then screened via vibrating screens to separate product into specified size fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
4. مواد سنڀالڻ & ذخيرو ڪرڻ: Onspec aggregate is conveyed to designated stockpiles for loading and transport. Oversize material is recirculated back to the secondary crusher in a closedloop system.
ايپليڪيشن جو دائرو: Designed for ferrous (ڌماڪي جي باهه, اسٽيل) ۽ غير فيرس (ٽامي, اڳواڻي) slags. Ideal for integrated metal plants and standalone slag processing yards.
حدون: Not suitable for primary ore processing or extremely hard igneous rock. فيڊ جي سائيز کي ٻوٽي جي ڊيزائن جي وضاحتن مطابق ڪنٽرول ڪيو وڃي.
3. بنيادي خاصيتون
HeavyDuty Abrasion Resistant Liners | ٽيڪنيڪل بنياد: Highchrome اڇو لوهه يا مينگانيز اسٽيل castings | آپريشنل فائدا: لائنر جي زندگي وڌي وئي 60100% معياري مواد جي مقابلي ۾, drastically reducing changeout frequency | ROI اثر: Lowers costperton for wear parts and reduces maintenance downtime by up to 30% سالانه.
ٽرام ڌاتو تحفظ جو نظام | ٽيڪنيڪل بنياد: Hydraulic or pneumatic release mechanisms on crushers; metal detectors on feed conveyors | آپريشنل فائدا: Prevents catastrophic damage from uncrushable metals mixed within slag | ROI اثر: Eliminates risk of major rotor or shaft damage, protecting a capital asset worth hundreds of thousands.
PLCBased Automated Control Panel | ٽيڪنيڪل بنياد: Centralized programmable logic controller with load management and fault diagnostics | آپريشنل فائدا: اڪيلو آپريٽر ڪنٽرول کي فعال ڪري ٿو, پاور ڊرا کي بهتر بڻائي ٿو, and provides clear alarm indicators for rapid troubleshooting | ROI اثر: Reduces labor requirements and minimizes unplanned stops through predictive alerts.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: وڏن حصن لاءِ اڳي گڏ ٿيل structural اسٽيل اسڪيڊ | آپريشنل فائدا: Significantly reduces civil works and onsite installation time by up to 40% | ROI اثر: Faster commissioning gets your revenuegenerating operation online sooner with lower initial construction costs.
HeavyDuty Vibrating Grizzly Feeder | ٽيڪنيڪل بنياد: Robust feeder with adjustable grizzly bars for prescreening | آپريشنل فائدا: Removes fines prior to primary crushing, increasing throughput efficiency and reducing unnecessary wear on the primary chamber | ROI اثر: Improves overall plant capacity by 1525% while lowering energy consumption per ton.
بند ٿيل مٽي دٻائڻ وارو نظام | ٽيڪنيڪل بنياد: Strategically placed spray nozzles at transfer points coupled with dust extraction vents | آپريشنل فائدا: Maintains compliant airborne particulate levels, ensuring a safer working environment and meeting regulatory standards | ROI اثر: ماحولياتي عدم تعميل جي ڪري امڪاني ڏنڊن ۽ ڪم جي روڪٿام کان بچي ٿو.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام کولہو پلانٽ) | اسان جي Slag Crusher پلانٽ حل | فائدو (% سڌارو) |
|||||
| ڪپڙا پارٽ لائف (پرائمري) | 3045 ڏينهن | 6090 ڏينهن | +100% |
| سسٽم اپ ٽائيم دستيابي | 8085% | 9295% | +12% |
| Power Consumption/Ton | بيس لائين | Optimized motor loads & efficient drive design |18% |
| ختم ٿيل پيداوار جي پيداوار | Variable sizing requiring recrush Consistent grading within spec bands Recrush volume reduced by ~25% |
| تنصيب & ڪميشن ڪرڻ| 812 هفتو 57 هفتو 40% timetooperation |
5. ٽيڪنيڪل وضاحتون
پروسيسنگ جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 ٽي پي ايڇ.
فيڊ سائيز وڌ ۾ وڌ: Up to 800mm slab size (ماڊل تي منحصر).
بجلي جي گهرج: ڪل ڳنڍيل لوڊ عام طور تي حد تائين 150 kW کان 450 ڪلواٽ; معياري صنعتي وولٹیج جي فراهمي لاء ٺهيل (400V/50Hz يا ترتيب ڏنل).
Crusher Specifications: Primary jaw crusher sizes from 750x500mm up to 1200x1500mm; Secondary cone crushers with heavyduty mantle/bowl liners.
مواد جي وضاحت: Crusher housings in fabricated steel plate; Liners in Mn18Cr2 / هاء ڪروم مصر; Conveyor belts with high abrasionresistant covers.
جسماني طول و عرض (عام سيٽ اپ): پيرن جو نشان لڳ ڀڳ 40m (ايل) x 20m (ڊبليو). Skid designs minimize foundation needs.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ واري نظام کي موثر آپريشن لاءِ درجه بندي ڪئي وئي آهي 80% نسبتي نمي.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ ريسائڪلنگ
چيلنج: A major steel producer faced escalating landfill costs for blast furnace slag and needed an onsite solution creating saleable aggregate. Their existing equipment suffered weekly liner failures.
Solution Implementation of a turnkey slag crusher پلانٽ featuring primary jaw crushing followed by secondary cone crushing with automated screening.
Results Achieved consistent production of three aggregate grades within six weeks of commissioning. Wear part lifecycle extended from three weeks to seven weeks. The operation converted a cost center into a profit stream within one year.
آزاد سليگ پروسيسنگ ٺيڪيدار
Challenge A contractor processing slag from multiple sources required high mobility between sites without sacrificing durability or capacity.
Solution A semimobile skidmounted slag crusher پلانٽ, where primary and secondary modules could be relocated independently via lowloader trailers.
Results Reduced site setup time from three weeks to five days per location through prewired modules. پلانٽ جي دستيابي حد کان وڌي وئي 93%, allowing the contractor to fulfill multiple longterm supply contracts reliably.
7. تجارتي خيالات
Our solutions are offered in clear pricing tiers based on capacity:
ٽائر I (200 ٽي پي ايڇ): Fully customized highvolume systems with advanced automation options.
Optional features include magnetic separators for residual metal recovery automated greasing systems remote monitoring telemetry packages extended dust control enclosures
Service packages range from basic preventive maintenance plans comprehensive annual service contracts including wear part supply financing options are available including leaseto own structures equipment loans tailored support project cash flow
8.FAQ
What types of slag are suitable?
Designed primarily aircooled blast furnace basic oxygen furnace steel slags copper smelter slags Granulated slags may require specific feed arrangements due density
How does handle tramp metal?
Systems incorporate multiple protection layers including hydraulic release mechanisms primary jaw optional metal detectors feed conveyor automatically stop belt uncrushable object detected
ڪهڙي عام ليڊ ٽائيم ترسيل تنصيب?
For standard configurations lead time manufacturing ranges months Complete delivery installation commissioning typically completed weeks following arrival site
Can integrate existing conveyors screens?
Yes plants engineered modular basis can interface existing downstream equipment provided specifications match Our engineering team will review layout compatibility
What ongoing maintenance requirements?
Daily visual checks lubrication Weekly bolt tightening inspections Scheduled liner replacements based monitored wear rates Predictive maintenance data provided via control system alerts
