Slag Crusher Plant ODM Manufacturer Sourcing
1. PAINPOINT driven اوپننگ
سليگ کي منظم ڪرڻ هڪ مستقل رڪاوٽ آهي جنهن جي قابل خرچ خرچن سان. ڇا توهان انهن آپريشنل چئلينج کي منهن ڏئي رهيا آهيو?
ناقابل اعتبار ذريعي: Inconsistent feed size and hardness cause frequent jams in your primary crusher, halting downstream processing and costing hours of lost production per month.
زيادتي پائڻ & سار سنڀال جا خرچ: The abrasive nature of slag rapidly degrades standard manganese steel components, leading to unscheduled downtime and high spare part expenditures.
Inefficient Liberation of Metallics: Incomplete crushing leaves valuable metal trapped within slag aggregates, resulting in direct revenue loss from unrecovered material.
اعليٰ آپريشنل ليبر لاڳت: دستي صاف ڪرڻ, constant monitoring, and reactive maintenance tie up skilled personnel on lowvalue tasks.
مٽي & Noise Compliance Risks: Open crushing processes generate significant fugitive dust and noise, creating environmental hazards and potential regulatory noncompliance.
Is your current slag processing solution addressing these issues effectively, يا اھو انھن کي مدد ڪري ٿو? A purposeengineered slag crusher plant is designed as a systematic response.
2. پيداوار جو جائزو
A modern slag crusher plant is a stationary or semimobile integrated system engineered specifically for the size reduction and liberation of metallics from steel slag, ڌماڪي واري فرنس سليگ, and other industrial byproducts. It transforms irregular, abrasive slag feed into precisely graded aggregate for sale or further processing.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ & اسڪريننگ: وڏي سليگ فيڊ (800mm تائين) is reduced by a heavyduty jaw crusher. An integrated scalping screen removes fine material (<30ايم ايم) to bypass secondary crushing, ڪارڪردگي وڌائڻ.
2. ثانوي ڪرشنگ & آزادي: Oversize material proceeds to a cone or impact crusher for further reduction, effectively liberating embedded metal pieces from the mineral matrix.
3. ڌاتو جدا ڪرڻ & آخري ماپ: Crushed material passes over magnetic separators (suspended and drum types) فيرس دھات ڪڍڻ لاء. A final screening deck classifies the clean aggregate into commercial sizes (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
ايپليڪيشن جو دائرو: Integrated steel plants, اسٽينڊل سليگ پروسيسنگ گز, construction aggregate producers handling industrial byproducts.
اهم حدون: Not designed for primary rock mining operations or processing highly cohesive, wet clay materials without preprocessing.
3. بنيادي خاصيتون
HeavyDuty پرائمري کولہو | ٽيڪنيڪل بنياد: Deep crushing chamber with reinforced manganese steel jaws | آپريشنل فائدا: وڏي هٿ سان, irregular slab slag without bridging; reduces need for prebreaking | ROI اثر: Lower primary reduction costs by minimizing hydraulic hammer use and associated labor.
Integrated Scalping & Bypass System | ٽيڪنيڪل بنياد: Grizzly feeder with adjustable grizzly bars precedes primary crusher | آپريشنل فائدا: Removes sub30mm fines prior to primary crushing, increasing throughput and reducing wear on crusher liners | ROI اثر: Increases overall plant capacity by up to 25% while cutting liner replacement costs.
HighStrength Magnetic Separation Circuit | ٽيڪنيڪل بنياد: Multistage magnetic separation including overband and drum magnets | آپريشنل فائدا: بحال ڪري ٿو >98% of liberated ferrous metal with high purity (>95%), creating a direct revenue stream | ROI اثر: Turns waste into profit; payback often achieved through metal recovery alone within an estimated operational period.
سينٽرلائيزڊ ڊسٽ سپپريشن سسٽم | ٽيڪنيڪل بنياد: Encapsulated transfer points with strategically placed fog cannons or bag filters | آپريشنل فائدا: Controls respirable dust at source, ensuring operator safety and environmental compliance | ROI اثر: Mitigates risk of regulatory fines and reduces longterm site remediation liabilities.
PLC جي بنياد تي ڪنٽرول & مانيٽرنگ پينل | ٽيڪنيڪل بنياد: Automated sequencing with load monitoring on all major drives | آپريشنل فائدا: اڪيلو آپريٽر ڪنٽرول کي فعال ڪري ٿو; provides early warning for abnormal conditions like tramp metal or overloads | ROI اثر: Reduces labor requirements by approximately 60% for plant operation and prevents catastrophic damage from uncrushables.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن (اختياري) | ٽيڪنيڪل بنياد: Heavyduty Ibeam skids تي اڳي گڏ ڪيل ماڊلز | آپريشنل فائدا: Significantly reduces civil work and installation time on site; facilitates future relocation | ROI اثر: Cuts total project commissioning time by up to 40%, سيڙپڪاري تي واپسي کي تيز ڪرڻ.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل (Basic Jaw Crusher Setup) | اسان جي Slag Crusher پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Metallic بحالي جي شرح| Singlestage magnet postcrushing (~ 8590%)| Multistage magnetic separation circuit (>98%)| +8% جي طرف +13% بحالي |
| لائنر زندگي (پرائمري)| معياري مينگانيز اسٽيل (لڳ ڀڳ. 80k ٽين)| Reinforced Alloy / جامع لينر (لڳ ڀڳ. 120k ٽين)| +50% operational life |
| سسٽم اپ ٽائم| Reactive maintenance model (~ 85٪ دستيابي)| اڳڪٿي جي نگراني + آسان رسائي ڊيزائن (~93% availability)| +8% دستيابي |
| ٽين في من ڪلاڪ| دستي کاڌ خوراڪ & multiple operators (~1520 TPH/man)| Automated feeding & مرڪزي ڪنٽرول (~4050 TPH/man)| +100% جي طرف +150% ڪارڪردگي |
| Fines Production Control| Uncontrolled generation (35%)| Scalping bypass system (<30mm limited to ~20%)| 15% unwanted fines |
5. ٽيڪنيڪل وضاحتون
پروسيسنگ جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان 300 TPH based on feed characteristics.
کاڌ خوراڪ جي ماپ: Accepts input up to 800mm x 1200mm slab form.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ رينج کان 250 ڪلواٽ (لاءِ 50 TPH پلانٽ) جي طرف 800 ڪلواٽ (لاءِ 300 TPH پلانٽ). Voltage as per local industrial standards (415V/3/50Hz or equivalent).
مواد جي وضاحت: Primary wear parts manufactured from modified Hadfield Manganese Steel or proprietary chromium carbide overlays. Structural frames use S355JR grade steel.
جسماني طول و عرض (Typical for 150 TPH پلانٽ): ڊگھائي ~ 35m, Width ~12m, Height ~8m. Skidmounted design available.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust emission levels maintained below local statutory limits (عام طور تي <10 mg/Nm³ at point of generation).
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ | چيلنج: Legacy setup used separate excavatormounted breaker and crusher with low magnet efficiency, recovering only ~82% metallics while generating excessive dust.| حل: هڪ turnkey جي انسٽاليشن 200 TPH slag crusher plant with scalping grizzly, dual crushing stages, and threestage magnetic separation.| نتيجا: Metallic recovery increased to 98.5%, generating an additional $180k annual revenue from scrap sales. Dust complaints ceased, and total operating manpower was reduced from 6 shifts/day to 2 shifts/day.
Construction Aggregate Producer Processing Imported Slag | چيلنج: Processing variable feedstock from multiple sources caused frequent jamming in existing impactor crusher and inconsistent final aggregate gradation.| حل: Deployment of a modular jawcone configuration slag crusher plant with PLCcontrolled feeder regulation.| نتيجا: Plant throughput stabilized at target 120 TPH regardless of feed variation; final product met EN aggregate standards consistently (>95% of batches). Crusher jamrelated downtime fell from an average of 15 hours/month to under 2 ڪلاڪ/مهينو.
7. تجارتي خيالات
اسان جا سليگ کولہو پلانٽ ٽن پرائمري سطحن ۾ پيش ڪيا ويا آهن:
1. معياري ترتيب: Includes core crushing circuit with basic magnets and starterlevel controls.
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