Slag Crusher Plant Maker Procurement
1. PAINPOINT driven اوپننگ
سليگ جو انتظام اهم لڪيل خرچن سان گڏ هڪ مسلسل رڪاوٽ آهي. ڇا توهان انهن آپريشنل چئلينج کي منهن ڏئي رهيا آهيو?
ناقابل اعتبار ذريعي & بند وقت: Inconsistent crusher performance creates pileup, halting upstream processes and delaying material recovery. Every hour of unplanned downtime directly impacts your bottom line.
زيادتي پائڻ & سار سنڀال جا خرچ: سليگ جي گھڻائي واري طبيعت تيزيء سان معياري ڪرشنگ اجزاء کي خراب ڪري ٿي, بار بار حصن کي تبديل ڪرڻ جي ڪري, high labor costs for maintenance, and unpredictable repair budgets.
ناقص حتمي پيداوار جي معيار: Inconsistent grain size distribution and contamination from uncrushed metallic content reduce the market value of your recovered material, turning potential profit into a handling expense.
هاء آپريشنل پيچيدگي: Does your current setup require excessive presorting, manual intervention, or multiple processing stages to achieve a usable product?
What if your slag handling system could be a predictable, profitcontributing segment of your operation?
2. پيداوار جو جائزو
هڪ جديد Slag Crusher Plant is a turnkey processing system engineered specifically for the size reduction and liberation of metallic content from furnace slag. اهو خام بدلائي ٿو, dumped slag into valuable, sized aggregate and clean scrap metal.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏا ٽڪرا ٽڪرا (1000mm تائين) are reduced via a robust jaw crusher or impactor.
2. مقناطيسي علحدگي: Overband or drum magnets extract liberated ferrous metal during transfer.
3. ثانوي ڪرشنگ & اسڪريننگ: هڪ مخروط کولہو يا وڌيڪ اثر ڪندڙ مواد کي صاف ڪري ٿو, which is then screened into precise product fractions (مثال, 05ايم ايم, 520ايم ايم).
4. Final Metal Recovery: A second magnetic separation stage ensures maximum metal recovery from the final product stream.
ايپليڪيشن جو دائرو: اسٽيل پلانٽ لاء مثالي, فاؤنڊيري, بدبودار, ۽ اسٽينڊل سليگ پروسيسنگ يارڊز هٿ ڪرڻ واري ڌماڪي واري فرنس (بي ايف) سليگ, اسٽيل فرنس slag, ۽ nonferrous slags.
حدون: Not designed for primary mining of virgin rock; feed material should be free of extraneous debris like soil or large tramp metal beyond system design limits.
3. بنيادي خاصيتون
HeavyDuty وائبريٽنگ فيڊر | ٽيڪنيڪل بنياد: Controlled volumetric flow with adjustable grizzly section | آپريشنل فائدا: Regulates feed to prevent crusher choking and removes fine bypass material | ROI اثر: Reduces crusher idling by up to 15% and minimizes wear on primary crushing chamber
مينگنيز اسٽيل کولہو جاز / لائنر | ٽيڪنيڪل بنياد: Workhardening alloy steel composition | آپريشنل فائدا: Components gain hardness during operation, slag کان abrasive لباس مزاحمت | ROI اثر: جي ذريعي سروس جي زندگي کي وڌايو 3040% معياري مواد مٿان, جزوي تبديلي جي تعدد ۽ انوینٽري جي قيمت کي گھٽائڻ
مربوط مقناطيسي علحدگي سرڪٽ | ٽيڪنيڪل بنياد: Permanent magnet or electromagnetic systems at critical transfer points | آپريشنل فائدا: Continuous, automated recovery of ferrous scrap directly within the crushing process | ROI اثر: قبضو ڪري ٿو 98%+ آزاد ٿيل ڌاتو جو, creating a separate revenue stream and protecting downstream equipment
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Automated process sequencing with motor load monitoring | آپريشنل فائدا: اڪيلو آپريٽر ڪنٽرول کي فعال ڪري ٿو, provides diagnostics, and prevents equipment damage due to overloads | ROI اثر: Lowers labor requirements and reduces risk of catastrophic failure from tramp events
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: Preassembled structural frames for key plant sections | آپريشنل فائدا: Significantly reduces civil work and onsite assembly time during installation or relocation | ROI اثر: Cuts installation costs by an average of 25% and minimizes production loss during plant commissioning
مٽي کي دٻائڻ وارو نظام | ٽيڪنيڪل بنياد: سولينائڊ ڪنٽرول سان اسٽريٽجڪ طور تي رکيل اسپري نوز | آپريشنل فائدا: Effectively controls dust at feed and discharge points without overwetting product | ROI اثر: Ensures compliance with site environmental standards and improves operator working conditions
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Basic Plant) | اسان جي Slag Crusher پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| ڌاتو جي بحالي جي شرح (ڀريو) | 8590% (singlestage magnet) | >98% (dualstage optimized circuit)| +813% more recovered tonnage |
| Liner/Jaw Service Life (in BF Slag) | ~40,000 MT crushed per set| ~60,000 MT crushed per set| +50% longer operational runtime |
| Total Power Consumption per Ton Processed| بيس لائين (100%)| آپٽمائزڊ ڊرائيو & motor sizing reduces draw under variable load| 10 جي طرف 15% توانائي جي قيمت |
| Average Installation & ڪم ڪرڻ جو وقت| 68 ھفتو مقرر ٿيل بنيادن لاءِ| 34 weeks for skidmounted modules| ~ 50٪ تيز وقت جي آپريشن |
5. ٽيڪنيڪل وضاحتون
پروسيسنگ جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 ٽي پي ايڇ.
کاڌ خوراڪ جي ماپ: Accepts lump slag up to 1000mm edge length.
پيداوار جي آخري ماپ: Adjustable via screen changes; typical ranges include 05mm sand substitute and 520mm/2040mm aggregate.
بجلي جي گهرج: پلانٽ وائڊ گهرج کان 150 kW کان 600 kW ترتيب تي منحصر ڪري ٿو; 415V / 50Hz تي فراهم ڪيل يا علائقائي معيار جي مطابق.
اهم مواد جي وضاحت: Primary crusher jaws/secondary liners in Mn18Cr2 or equivalent; structural frames in S355JR steel; conveyor belts with high abrasionresistant covers (HR rating).
جسماني طول و عرض (عام اسڪيڊ): پرائمري کرشنگ ماڊل تقريبن. L12m x W4m x H5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system maintains operation within particulate emission limits.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ ريسائڪلنگ
چيلنج: A major steel producer faced escalating landfill costs for dumped slag and needed to recover highpurity scrap for furnace charge while producing saleable aggregate.
حل: Implementation of a turnkey Slag Crusher Plant with dual magnetic separation stages installed at the existing slag dump site.
نتيجا:
Recovered scrap metal purity increased to >96%, suitable for direct furnace reuse.
مٿان پيدا ٿيو 250,000 tons annually of certified construction aggregate.
Achieved full return on investment in under two years via eliminated tipping fees and new product revenue.
آزاد سليگ پروسيسنگ ٺيڪيدار
چيلنج: A processing contractor’s mobile equipment suffered high breakdown rates when processing varying slag types from different clients, leading to missed contract deadlines.
حل: Procurement of a semimobile Slag Crusher Plant on skids with quickdisconnect electricals and hardened components designed for mixedslag abrasiveness.
نتيجا:
Plant availability increased from ~75% to over 92%.
Enabled rapid site relocation within one week between contracts.
Reduced maintenance labor costs by an estimated $45k annually.
7. تجارتي خيالات
Our Slag Crusher Plants are offered in three primary tiers:
1. معياري تشڪيل جو درجو ($): Includes core crushing circuit with basic magnetic separation (single stage), mechanical drives,and local control panels. Best for consistent feed material with lower throughput requirements.
2. آپٽمائزڊ پرفارمنس ٽائر ($$): Recommended configuration featuring dual magnetic separation,a centralized PLC automation system,مٽي دٻائڻ,and premium abrasionresistant liners.Balances capital outlay with maximum operational efficiency.
3. HighCapacity Custom Tier ($$$): Engineeredtoorder plants exceeding standard capacities.Includes advanced features like automated metal sorting,batching systems,and comprehensive emission control systems.
Optional features include onboard power generation packages,tire shredders for feed preparation,and remote monitoring telematics.Service packages range from basic preventive maintenance plans to full annual operating contracts.Financing options including leasing structures are available through accredited partners,making capital expenditure manageable against predictable operational savings.
8. FAQ
Q1 Is this plant compatible with our existing conveyor system or mobile loaders?
A1 Yes.The plant’s feed hopper height can be adapted,and discharge conveyors can be specified to match your existing stockpiling layout.Field data shows integration typically requires minimal civil adjustment when planned in advance.
Q2 What is the expected operational impact on our current manpower?
A2 The centralized PLC control system is designed for singleoperator management.Most clients reassign personnel from manual sorting/supervision roles,making net headcount addition unnecessary while improving workforce safety.
Q3 How does pricing vary between stationary foundations versus skidmounted designs?
A3 The skidmounted design involves higher initial engineering but typically results in lower total installed cost due to reduced civil works.We provide both budgetary quotations based on your site assessment.The choice depends on required permanence versus future relocation needs.
Q4 وارنٽي بابت تجارتي شرطون ڇا آهن?
A1 We offer a standard warranty covering manufacturing defects.The duration varies by component group.Critical wear parts like crusher liners have prorated warranties based on tonnage processed.Detailed terms are provided with each formal proposal.
Q5 Can you guarantee specific final product gradations?
A5 Yes,based on representative samples of your feedstock.We conduct labscale testing prior to finalizing screen deck specifications.This allows us to guarantee that the configured plant will produce within specified size envelopes under normal operating conditions
