سليگ کولہو پلانٽ ايڪسپورٽر شپنگ
1. PAINPOINT driven اوپننگ
سليگ جو انتظام اهم لڪيل خرچن سان گڏ هڪ مسلسل رڪاوٽ آهي. ڇا توهان انهن آپريشنل چئلينج کي منهن ڏئي رهيا آهيو?
پرائمري Crushers لاء اعلي Downtime: وڏا وڏا, uncrushable metallic “tramp” material in slag jams primary crushers, leading to hours of unplanned downtime for manual clearing and causing premature wear on mantles and concaves.
غير موثر مواد جي بحالي: Inconsistent particle size output from aging equipment results in poor liberation of valuable metals, leaving profit trapped in your waste stream and reducing the quality of your aggregate product.
گھڻي سار سنڀال جا خرچ & حفاظتي خطرا: Frequent breakdowns of underengineered crushers not only drive up parts and labor costs but also increase the exposure of maintenance teams to hazardous environments during repairs.
گھٽ ذريعي ظرفيت: A plant designed for theoretical capacity often falters under realworld conditions of variable feed size and hardness, failing to keep pace with upstream production and creating storage pile headaches.
What if your slag processing line could operate with predictable availability, maximize metal recovery, and turn a cost center into a consistent revenue stream? The foundation of this shift is a purposebuilt slag crusher پلانٽ.
2. پيداوار جو جائزو
اي slag crusher پلانٽ is a stationary or semimobile crushing circuit specifically engineered to process metallurgical slag from blast furnaces or steel mills. Its design prioritizes durability against abrasive material and resilience to shock loads from metallic inclusions.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ & Tramp Metal Removal: وڏي سليگ فيڊ (~ 1000mm تائين) هڪ مضبوط پرائمري کولہو طرفان گھٽجي ويو آهي (مثال, جبڙو). An integrated tramp metal detection and removal system protects downstream equipment.
2. ثانوي ڪرشنگ & اسڪريننگ: Material is further reduced in a secondary crusher (مثال, مخروط يا متاثر ڪندڙ) to liberate encapsulated metals. A screen deck separates material into specified size fractions.
3. ڌاتو جي بحالي & آخري ماپ: Liberated ferrous metal is extracted via magnetic separators. The remaining aggregate may be directed to tertiary crushing for producing specific, highvalue gradations.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, اسٽينڊل سليگ پروسيسنگ ٺيڪيدار, ۽ مجموعي پيدا ڪندڙ صنعتي ضمني شين ۾ ماهر.
حدون: Not designed for primary ore processing or extremely soft, غير ڇڪڻ وارو مواد. Feed material chemistry should be evaluated for equipment alloy recommendations.
3. بنيادي خاصيتون
HeavyDuty پرائمري کولہو | ٽيڪنيڪل بنياد: مضبوط ٿيل فريم, hightensile steel castings, and oversized bearings | آپريشنل فائدا: Sustains shock loads from uncrushable metals with minimal deformation; enables continued operation while scheduling planned removal | ROI اثر: هڪ اندازي مطابق تباهي واري ناڪامي جي خطري کي گھٽائي ٿو 60%, protecting the highest capital component in your line.
انٽيگريڊ ٽراپ ڌاتو تحفظ | ٽيڪنيڪل بنياد: Hydraulic release or overload protection system paired with suspended plate magnets or metal detectors | آپريشنل فائدا: Automatically disgorges tramp iron or reverses to clear jammed cavities without manual intervention | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 80% reduction in unplanned downtime related to tramp metal incidents.
Abrasion Resistant مواد جي وهڪري جو رستو | ٽيڪنيڪل بنياد: AR400/500 steel liners at all impact points, ceramic wear tiles in highabrasion zones | آپريشنل فائدا: Liners withstand the continuous abrasive action of slag, maintaining crushing chamber geometry for consistent output | ROI اثر: ذريعي لائنر جي زندگي کي وڌايو 4060% معياري مينگنيز اسٽيل جي مقابلي ۾, گھٽائڻ جي قابل استعمال قيمت في ٽين.
HighEfficiency Magnetic Separation Stage | ٽيڪنيڪل بنياد: Selfcleaning crossbelt magnets or drum separators with optimized field strength and positioning | آپريشنل فائدا: Maximizes recovery of liberated ferrous metal directly from the crushed stream, producing a cleaner aggregate product | ROI اثر: Increases metal recovery revenue; industry testing demonstrates capture rates exceeding 98% of liberated ferrous content.
مرڪزي PLC آٽوميشن & نگراني | ٽيڪنيڪل بنياد: Programmable Logic Controller with HMI interface monitoring power draw, oil flow/temperature, ۽ پيداوار جي شرح | آپريشنل فائدا: Operators can optimize feed rates for efficiency and receive early fault diagnostics to schedule maintenance | ROI اثر: Prevents secondary damage from undetected issues; improves overall plant throughput predictability.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن (اختياري) | ٽيڪنيڪل بنياد: Preassembled units with integrated walkways, ڏاڪڻيون, ۽ برقي ڪنيڪشن | آپريشنل فائدا: Dramatically reduces site installation time and civil work costs; جيڪڏهن ضرورت هجي ته مستقبل جي منتقلي کي آسان بڻائي | ROI اثر: Can reduce commissioning timeline by up to 70%, وقت جي پيداوار کي تيز ڪرڻ.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | اسان جي Slag Crusher پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| پلانٽ جي دستيابي (مقرر ڪيل اپ ٽائم) | 8085%, frequent tramp metal stops | 9295%, with automated protection systems| +10% (لڳ ڀڳ) |
| Liner Life in Primary Stage (ابراھيندڙ سلگ) | ~40,000 MT throughput per set| ~65,000 MT throughput per set| +62% |
| Metal Recovery Purity (Ferrous Fraction)| 9094% purity due to poor liberation| 9799% purity via optimized crushing stages| +58% |
| توانائي جو استعمال في ٽين پروسيس ٿيل| بيس لائين (100%) for older plant designs| اندازي مطابق 8590% via efficient drive systems & optimal load management| 10% جي طرف 15% |
| تنصيب & Commissioning Period| 812 weeks for traditional foundationbased plants| 35 weeks for preassembled skid design| ~ 60٪ گهٽتائي |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 TPH پروسيس ٿيل سليگ.
پرائمري کولہو جا اختيار: جهيڙيندڙ (فيڊ جي سائيز 1000mm تائين) or HeavyDuty Impact Crusher.
بجلي جي گهرج: ڪل نصب ٿيل طاقت عام طور تي حد تائين 250 kW کان 800 kW ترتيب تي منحصر ڪري ٿو; 50Hz يا 60Hz آپريشن لاءِ فراهم ڪيل.
اهم مواد جي وضاحت: Primary frame – Fabricated heavy steel plate; Liners – AR400/500 Steel or equivalent; Critical shafts – Alloy steel forgings.
جسماني طول و عرض (Sample Skid): گنجائش جي لحاظ کان مختلف آهي; مثال, هڪ 150 TPH primary skid may measure approx. L12m x W4m x H5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system compliant with standard enclosure requirements.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ ماڊرنائيزيشن
چيلنج: A major steel producer faced chronic downtime in its aging slag crushing line due to tramp metal jams every two weeks on average. Metal recovery was suboptimal due to poor particle size control.
حل: هڪ ٽرنڪي جو نفاذ slag crusher پلانٽ featuring a jaw crusher with hydraulic toggle release system followed by secondary cone crushing and twostage magnetic separation.
نتيجا: Unplanned stoppages fell by over 85%. Recovered ferrous metal yield increased by an estimated ₹1 crore annually based on volume pricing at the time of reporting.
آزاد سليگ پروسيسنگ ٺيڪيدار
چيلنج: A contractor needed scalable capacity across multiple client sites but was constrained by high mobilization costs and lengthy setup times using traditional equipment setups.
حل: Deployment of two semimobile skidmounted modular plants designed around our core features list above.
نتيجا:The contractor reduced site commissioning time from eight weeks down three weeks per location.This flexibility allowed them secure two additional contracts within same fiscal year increasing overall business volume
Construction Aggregate Producer
چيلنج:Aggregate producer sought diversify product line incorporating processed BOF slag highquality road base material but required consistent minus mm specification
حل:A custom configured three stage including tertiary vertical shaft impactor VSI fine shaping chamber ensure cubical final product
نتيجا:The producer successfully marketed premium specification aggregate achieving price point higher than conventional crushed stone while utilizing lower cost raw feedstock
7.تجارتي خيالات
Pricing tiers are determined primarily by required throughput capacity robustness desired features:
Tier Basic Configuration TPH range includes primary crushing basic screening magnetic separation suitable straightforward applications where feed relatively homogenous
Tier Advanced Configuration TPH range adds secondary crushing advanced automation controls enhanced dust suppression recommended variable feed composition maximum metal recovery
Tier Custom High Volume Systems TPH engineered specific site constraints extreme abrasion resistance requirements
اختياري خاصيتون شامل آهن:
Dust Suppression Cannon Systems Enclosed Conveyor Gallery Automated Greasing Systems Remote Monitoring Telematics Advanced Particle Size Analysis Feedback Loop
سروس پيڪيجز دستياب:
Standard Warranty Parts Support Onsite Training Extended Service Agreements Including Scheduled Inspections Wear Parts Kits Guaranteed Response Times For Critical Breakdowns
فنانسنگ جا اختيار:
We work established financial partners offer competitive leasing rental purchase plans including operating lease structures help manage capital expenditure
8.FAQ
What preliminary data required configure optimal plant?
Provide details average daily monthly volume typical maximum feed size analysis metallic content hardness abrasion index desired final product sizes This allows us engineer most efficient circuit
How does plant handle "hot" سليگ?
While not designed process molten material we can incorporate special feed hoppers air cooling baffles heat resistant components certain conveyor sections handle solidified but still elevated temperature material Specific temperature limits must defined during engineering phase
What ongoing operational costs should budget?
Primary consumables are wear liners electricity spare parts like conveyor belts rollers Regular maintenance following prescribed schedule key controlling long term operating expense We provide detailed cost per ton estimate based your specific parameters
ڇا اسپيئر پارٽس بين الاقوامي سطح تي دستياب آهن?
Yes We maintain standardized inventory critical wear parts components Our global logistics network ensures timely delivery supported local service partners many regions Documentation includes detailed part numbers cross references simplify ordering process
Can existing equipment integrated into new plant design?
Often yes Existing screens conveyors magnetic separators can sometimes incorporated new layout during design phase audit will assess condition compatibility control systems determine feasibility integration
