Slag Crusher Plant Distributors Factory قيمت
1. PAINPOINT driven اوپننگ
سليگ کي منظم ڪرڻ هڪ مستقل رڪاوٽ آهي جنهن جي قابل خرچ خرچن سان. ڇا توهان انهن آپريشنل چئلينج کي منهن ڏئي رهيا آهيو?
هاءِ ڊائون ٽائم & سار سنڀال جا خرچ: Frequent clogging and abrasive wear in standard crushers lead to unscheduled stops, excessive part replacement, ۽ گم ٿيل پروسيسنگ ڪلاڪ.
Inefficient Material Liberation: Inconsistent crushing fails to fully separate metal from slag, resulting in valuable ferrous recovery left in the waste stream and lost revenue.
ذريعي پابنديون: An undersized or improperly configured slag crusher plant creates a backlog, stalling upstream steelmaking operations and downstream material handling.
اعلي آپريشنل خرچ: Excessive power consumption from inefficient crushing mechanisms and the laborintensive management of multiple, disparate units erode profit margins.
مٽي & شور جي تعميل: Uncontrolled particulate emissions and noise levels from crushing operations risk regulatory noncompliance and create unsafe workplace conditions.
پلانٽ مينيجرز لاء سوال واضح آهي: how can you transform slag from a costly byproduct into a streamlined, profitable recovery operation while ensuring reliability and compliance?
2. پيداوار جو جائزو
A modern Slag Crusher Plant is a purposebuilt, integrated processing system designed for the efficient reduction and liberation of slag from steel mills, بدبودار, ۽ فائونڊريز. Its core function is to crush large slag lumps into finely graded aggregate, maximizing the recovery of entrapped metallic content.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏي سليگ فيڊ (1000mm تائين) is reduced by a heavyduty jaw crusher or impactor capable of handling highabrasion material.
2. مقناطيسي علحدگي: Initial recovery of liberated metallic pieces via suspended or drum magnets integrated into the conveyor system.
3. ثانوي & ٽيٽيري ڪرشنگ: Further size reduction via cone crushers or impactors to ensure complete metalslag liberation.
4. اسڪريننگ & Final Separation: Material is classified by vibratory screens; oversize recirculated آهي, while correctly sized aggregate passes under additional magnetic separators for final metal extraction.
5. Stockpiling/Transport: Cleaned slag aggregate is conveyed to stockpiles for sale or reuse; recovered metal is collected for recycling.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, minimills, ٽامي سميلٽرز, and ferrous/nonferrous foundries. ڌماڪي جي فرنس لاء ٺهيل (بي ايف) سليگ, اسٽيل فرنس slag, and similar metallurgical byproducts.
حدون: Not designed for primary ore processing or extremely hard, nonmetallic minerals. Feed size and composition must be evaluated against plant design specifications.
3. بنيادي خاصيتون
HeavyDuty جبڑے کولہو | ٽيڪنيڪل بنياد: مينگنيز اسٽيل جاز اصلاحي نپ زاويه سان | آپريشنل فائدا: وڏي هٿ سان, irregular slag lumps without bridging; انتهائي خرابي کي برداشت ڪري ٿو | ROI اثر: تائين پرائمري اسٽيج جي گھٽتائي کي گھٽائي ٿو 40%, lowering maintenance labor and parts costs.
مربوط مقناطيسي الڳ ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: Multiple stages of electro/permanent magnets at critical transfer points | آپريشنل فائدا: Maximizes ferrous metal recovery directly during material flow | ROI اثر: Increases metal yield revenue by capturing an additional 515% of residual ferrous content often missed in singlestage systems.
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Automated process control with load monitoring and fault diagnostics | آپريشنل فائدا: Enables singleoperator oversight of entire crushing circuit; prevents equipment damage due to overloads | ROI اثر: Lowers manpower requirements and eliminates costly motor/gear failures due to tramp metal or blockages.
Abrasion Resistant Conveying سرڪٽ | ٽيڪنيڪل بنياد: AR400 اسٽيل liners, اثر بستر, and sealedforlife bearings on conveyors | آپريشنل فائدا: Dramatically extends belt and component life in highwear transfer zones | ROI اثر: Cuts annual conveyor maintenance costs by an average of 30% compared to standard systems.
مٽي دٻائڻ & ڪنٽينشن | ٽيڪنيڪل بنياد: Pressurized water spray nozzles at crusher inlets/vibrating screens with enclosure panels | آپريشنل فائدا: مؤثر طور تي هوا جي ذخيري کي ماخذ تي ڪنٽرول ڪري ٿو | ROI اثر: Ensures environmental compliance avoids fines reduces housekeeping labor protects worker health.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن (اختياري) | ٽيڪنيڪل بنياد: Preassembled modules on structural skids| آپريشنل فائدا: Significantly reduces onsite civil work installation time commissioning period| ROI Impact Cuts total project installation costs by up to 25% gets your operation generating revenue weeks faster
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | اسان جي Slag Crusher پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Metallic بحالي جي شرح | Singlestage magnetic separation after primary crush. | Multistage magnetic separation before after each crushing stage.| +1218% وڌيڪ ڌاتو بحال |
| لائنر ڪپڙا زندگي (پرائمري)| Standard manganese jaws replaced every 46 مهينا.| Proprietary alloy composition heat treatment.| +6080% وڌايل خدمت زندگي |
| سسٽم اپ ٽائيم دستيابي| ~80%, factoring in unplanned stops for clearing cleaning.| >92%, achieved via robust design automated protection.| +15% پيداواري ڪلاڪن ۾ اضافو |
| بجلي جو استعمال في ٽين| Fixedspeed drives across all motors.| Configured with variable frequency drives (وي ايف ڊيز) on feeders conveyors.| 1015% گھٽ توانائي جي قيمت |
| تنصيب & ڪميشن ڪرڻ| 812 weeks field assembly wiring.| 46 weeks for skidmounted modular plants.| ~ 50٪ تيز ترسيل |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 TPH ذريعي.
کاڌ خوراڪ جي ماپ: Accepts lump slag up to 1000mm edge length.
پيداوار جي آخري ماپ: Adjustable output from 20mm to 50mm based on screen configuration.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ کان 150 kW کان 800 kW depending on plant size; supplied at 415V/50Hz or customized voltage/frequency.
اهم مواد جي وضاحت:
Crusher Jaws/Liners: پريميئم مينگنيز اسٽيل / HighChrome Iron Alloy
Chassis/Skids: Heavyduty structural اسٽيل (ايس 2062)
Conveyor Belting: Minimum EP400/3 with abrasionresistant top cover
جسماني طول و عرض (for typical 100 TPH skid plant): لڳ ڀڳ. Length 25m x Width 8m x Height 6m (فيڊ هاپر کان سواء).
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 10°C to +45°C dustladen environments includes provisions for dust extraction system connection
6. درخواست جا منظر
Integrated Steel Plant Blast Furnace Slag Processing Challenge Significant downtime on aging primary crusher causing upstream BF granulation pit overflow inconsistent product size affecting sales Solution Replacement with a turnkey Slag Crusher Plant featuring heavyduty primary impactor multistage magnetic separation automated control Results Achieved consistent throughput of120 TPH product sizing within spec increased metal recovery by15 tons per month eliminated unplanned downtime events
MiniMill Electric Arc Furnace (اي ايف) Slag Challenge Need for compact footprint solution limited space high dust generation creating compliance issues manual handling was laborintensive Solution Installation of a modular skidmounted Slag Crusher Plant with integrated dust suppression enclosures Results Plant operational within5 weeks of delivery dust emissions reduced below permissible exposure limits(پي اي ايل) labor requirement cut from3 shifts to1 shift oversight
Copper Smelter Slag Recovery Challenge Processing complex slag containing residual copper matte requiring careful handling achieve specific granulometry for further mineral processing Solution Customdesigned Slag Crusher Plant with specialized liner alloys slower crushing speeds minimize fines generation enhanced ventilation at transfer points Results Optimized particle size distribution increased copper concentrate grade in downstream flotation circuit improved working environment through better dust control
7 تجارتي خيالات
Our Slag Crusher Plants are offered in three primary tiers:
1. Standard Configuration A costeffective solution covering core crushing screening basic magnetic separation ideal for welldefined consistent feed materials
2 Advanced Configuration Includes multistage VFDs advanced PLC automation highergrade wear materials recommended for maximum uptime complex feed
3 Custom Engineered Solutions Tailored layouts special material handling requirements integration with existing granulation or sorting systems
Optional Features Upgrades include:
• Metal Detectors NonFerrous Recovery Systems(Eddy Current Separators)
• Advanced Baghouse Dust Collection Systems
• Remote Monitoring IoT Data Logging Packages
• Extended Warranty Coverage Critical Components
Service Support We offer comprehensive packages:
• Annual Maintenance Contracts(AMC)with scheduled inspections parts discounts
• OnDemand Field Service Technician Support
• Wear Parts Kits ensuring optimal inventory levels
Financing Options Available through partner institutions include:
• Equipment Leasing Structures
• Term Loans
• RenttoOwn Programs
Request a detailed quotation based on your specific annual tonnage feed characteristics site layout required final product specifications
FAQ – SLAG CRUSHER PLANT SOLUTIONS
Q1 What are the key factors determining the right capacity size?
The primary factors are your daily monthly slag generation volume required final product size needed metallic recovery rate A detailed analysis of your feedstock including lump size distribution hardness metallic content ensures correct sizing
Q2 How does this plant integrate with our existing material handling system?
Our engineering team will review your current conveyor layouts feed discharge points We design transition hoppers chutes interface conveyors ensure seamless integration minimal disruption during installation Electrical controls can be adapted match your existing PLC network protocols
Q3 What is the expected operational lifespan major components?
With proper maintenance industry data shows core structural components last15+ years Major crushers screens have10+ year design life Wear parts like jaw liners impact hammers screen meshes are consumables their lifespan depends directly on throughput material abrasiveness typically ranging from6 months24 months
Q4 ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪري سگهو ٿا?
Yes Our proposals include guaranteed minimum throughput capacity under defined conditions guaranteed final product gradation We stand behind our equipment performance these metrics are contractually stipulated based on preagreed feedstock samples analysis
Q5 What does typical installation commissioning involve?
For skidmounted plants it involves site preparation foundation bolting electrical power cable connection For stationary plants it includes more extensive civil work Our team provides supervision commissioning support operator training We manage the process until plant acceptance signoff
