سليگ کولہو پلانٽ اسيمبلي پلانٽ مقابلي واري قيمت
1. PAINPOINT driven اوپننگ
سليگ کي منظم ڪرڻ هڪ مستقل رڪاوٽ آهي جنهن جي قابل خرچ خرچن سان. ڇا توهان انهن آپريشنل چئلينج کي منهن ڏئي رهيا آهيو?
غير منصوبا بند وقت: Frequent clogging and abrasive wear in standard crushers lead to unscheduled maintenance, توهان جي سموري مواد جي وهڪري کي روڪيو.
اعلي آپريشنل خرچ: Excessive power consumption from inefficient crushing cycles and the recurring expense of replacing worn manganese steel components directly impact your bottom line.
غير مطابقت واري پيداوار: Variable feed size and moisture content result in an uneven final product, complicitating downstream processing or resale.
خلا & محنت جي شدت: گهڻن اسٽيج, fragmented crushing setups require a larger footprint and increased manual oversight for feeding and monitoring.
What if your slag processing could achieve higher throughput with lower specific energy consumption and predictable maintenance intervals? حل هڪ مقصد انجنيئر ۾ آهي slag crusher پلانٽ اسيمبلي.
2. پيداوار جو جائزو
اي slag crusher پلانٽ اسيمبلي is a coordinated, semifixed or skidmounted system designed specifically for the primary and secondary reduction of blast furnace slag, اسٽروڪ چوري ڪرڻ, يا ferroalloy slag. اهو وڏو بدلائي ٿو, irregular slag lumps into a calibrated aggregate for use in construction, cement additives, or road base materials.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Runofplant slag is fed via hopper; an integrated grizzly or prescreen removes fine material to bypass unnecessary crushing.
2. پرائمري جبل جي ڪرشنگ: A robust jaw crusher performs the initial breakage of large lumps (8001000mm تائين) into manageable pieces (150200ايم ايم).
3. Secondary Cone/Roll Crushing: A secondary cone or roll crusher further reduces the material to the target product size (typically 020mm or 040mm).
4. فائنل اسڪريننگ & ترتيب ڏيڻ: Vibrating screens classify the crushed output into specified fractions, with oversize material recirculated.
5. مواد سنڀالڻ: Conveyors transport both feed and final product between stages and to stockpiles.
ايپليڪيشن جو دائرو & حدون:
دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, بدبودار, سليگ پروسيسنگ گز, and aggregate producers handling metallic byproducts. Effective on aircooled blast furnace slag and basic oxygen furnace (بي او ايف) سليگ.
حدون: Not designed for primary rock mining or extremely highsilica content materials. Performance on very wet, sticky slag may require predrying or specialized feed arrangements.
3. بنيادي خاصيتون
HeavyDuty جبڑے کولہو | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & اعلي inertia flywheels | آپريشنل فائدا: Sustained high force for breaking toughest slag lumps without stalling; reduces peak motor loads | ROI اثر: Lower risk of unplanned stoppage; extends component life by 3040% فيلڊ ڊيٽا جي بنياد تي
Abrasion Resistant لائنر سسٽم | ٽيڪنيڪل بنياد: Manganese steel with workhardening properties & strategic wear protection plates | آپريشنل فائدا: Liners maintain profile longer under extreme abrasion, مسلسل فرق جي جوڙجڪ ۽ پيداوار جي درجه بندي کي يقيني بڻائڻ | ROI اثر: Reduces liner replacement frequency; documented savings of 1822% on consumables per ton crushed
Integrated Scalping & پاسو | ٽيڪنيڪل بنياد: Precrushing grizzly screen with dedicated fines conveyor | آپريشنل فائدا: Removes subsize material before primary crushing, increasing effective capacity and reducing wear on crusher chambers | ROI اثر: Improves overall plant throughput by up to 15%; lowers specific energy cost (kWh/ٽن)
مرڪزي گريسنگ & مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines for all major bearings with accessible check points | آپريشنل فائدا: محفوظ ڪري ٿو, rapid routine maintenance during planned stops; ensures critical components are properly lubricated | ROI اثر: Minimizes lubrication time by approximately 50%; prevents costly bearing failures
Modular Skid Base Assembly | ٽيڪنيڪل بنياد: Prealigned crushers, موٽر mounts, and conveyors on a single structural steel base | آپريشنل فائدا: Reduces civil works and onsite assembly time; simplifies foundation requirements and future relocation | ROI اثر: Cuts installation costs by an estimated 25%; accelerates timetooperation
Adjustable Discharge Setting Mechanism | ٽيڪنيڪل بنياد: Hydraulic or mechanical shim adjustment system on secondary crusher | آپريشنل فائدا: Allows operators to finetune final product size quickly to meet varying customer specifications without major downtime | ROI اثر: Increases plant flexibility; enables premium pricing for sized fractions
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام کولہو پلانٽ) | Our Slag Crusher Plant Assembly Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Availability for Slag Duty (%)| ~8285% due to wearrelated stops| Consistently exceeds 92% دستيابي| +810% more productive uptime |
| لائنر لائف پرائمري کولہو (Tons/Liner Set)| انتهائي متغير; اڪثر 120,000 ٽين| +50% گهڻي خدمت زندگي |
| مخصوص توانائي واپرائڻ (kWh/ٽن)| ~ 1.8 2.2 kWh/Ton for equivalent reduction| حاصل ڪري ٿو 1.5 1.7 kWh/Ton through optimized flow| ~1520% lower energy cost |
| تنصيب & ڪم ڪرڻ جو وقت| 812 weeks with significant field labor| لڳ ڀڳ 46 weeks with skidmounted modules| ~4050% faster deployment |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 TPH of processed slag.
فيڊ سائيز جي قبوليت: Up to 1000mm lump size (ماڊل تي منحصر).
پيداوار جي آخري حد: Adjustable from 010mm to 060mm.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ عام طور تي وچ ۾ 150 kW کان 450 ڪلواٽ (400V/50Hz يا جيئن بيان ڪيل). Main drives utilize hightorque electric motors.
مواد جي وضاحت: Primary wear parts manufactured from premium grade Mn18Cr2 / Mn22Cr2 steel; Heavyduty S355JR اسٽيل مان structural فريم.
جسماني طول و عرض (عام اسڪيڊ): گنجائش جي لحاظ کان مختلف آهي; مثال, a standard layout can be approximately L25m x W8m x H6m at its highest point.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ وارو نظام ڪنيڪشن معياري آهن.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ ريسائڪلنگ
چيلنج: A major steel producer faced escalating landfill costs for BOF slag and needed to create a saleable road base material but experienced constant jamming in their existing impacttype crusher due to uncrushable metallic inclusions.
Solution Implementation of a tailored [slag crusher پلانٽ اسيمبلي] featuring a deepchamber jaw crusher as primary stage followed by a cone crusher with tramp release system.
Results Metallic “tramp” iron is now ejected automatically without causing damage. ٻوٽو مٿي پيدا ڪري ٿو 250 TPH of certified aggregate, turning a waste cost into revenue stream within an estimated payback period of under two years.
آزاد سليگ پروسيسنگ ٺيڪيدار
Challenge A contractor processing varied feedstock from multiple sources required mobility between sites but could not afford the output inconsistency of portable generic crushers.
Solution Deployment of a semiskidded [slag crusher پلانٽ اسيمبلي] designed for partial disassembly/reassembly using modular conveyors and prewired power units.
Results The contractor reduced site setup time by over two weeks per move while maintaining consistent product quality across different slag types—documented production variance fell below ±5%.
7. تجارتي خيالات
اسان جي [slag crusher plant assemblies] are offered in clear pricing tiers based on capacity:
معياري حد (50 - 120 ٽي پي ايڇ): Costeffective configuration ideal for smaller yards or dedicated process lines.
اختياري خاصيتون: Basic dust suppression kit manual adjustment systems
Service Package: Recommended annual inspection plan
اعلي گنجائش جي حد (120 - 250 ٽي پي ايڇ): Most common configuration featuring full automation potential hydraulic adjustment
اختياري خاصيتون: Advanced PLC control panel metal detector magnet separator automated lubrication
Service Package: Comprehensive multiyear service agreement including liner change support
Financing Options Available capital expenditure can be facilitated through established equipment financing partners offering leaseto own structures or term loans typically over three five sevenyear periods subject to credit approval This allows you preserve working capital while implementing productivity gains immediately
8.FAQ
Q What if my incoming feed size varies significantly daytoday?
A The heavyduty jaw primary stage in our [slag crusher پلانٽ اسيمبلي] is selected with ample gape opening allowing it accept large variation without bridging Prescreening further stabilizes flow ensuring consistent loading secondary stage
Q How does this system handle residual metal within the slag?
A We recommend optional integration permanent overhead magnetic separator positioned before primary crushing Additionally our secondary cone designs often include hydraulic clearing systems that safely discharge uncrushable tramp metal protecting internal components damage
Q What typical installation foundation required?
A For skidmounted assemblies requirement simplified generally limited reinforced concrete pads sufficient support total dynamic load Detailed civil drawings provided part engineering package facilitate local contractor preparation
Q Can existing conveyors other equipment integrated new plant?
A Yes integration possible requires review specifications during quotation phase ensure compatibility transfer points power supply Control systems can designed interface existing plant SCADA
Q What expected delivery lead time after order placement?
A For standard configurations lead time typically ranges between weeks depending complexity Customizations may extend this period detailed schedule provided upon project initiation
