ريتي بجری مائننگ سپلائرز جي وضاحت
1. PAINPOINT driven اوپننگ
ريت ۽ بجری جي آپريشن کي منظم ڪرڻ جو مطلب آهي مسلسل مقابلو ڪرڻ, قيمتي غير موثريت. ڇا توهان انهن عام چئلينج کي منهن ڏئي رهيا آهيو?
High Downtime from Wear: Constant abrasion from silica sand and aggregate leads to premature failure of pumps, لينر, ۽ اسڪرين, resulting in unplanned stoppages for replacement.
متضاد پيداوار جي درجه بندي: Inefficient screening or classification yields offspec material, پريميئم جو سيڪڙو گهٽائڻ, indemand products and increasing waste stockpiles.
زياده پاڻي & بجلي جو استعمال: Inefficient washing, پاڻي ڀرڻ, and material handling systems inflate utility costs—a primary operational expense that directly erodes profit margins.
High Labor & سار سنڀال جا خرچ: Equipment requiring frequent manual adjustment, constant monitoring for blockages, or complex maintenance routines increases your operational overhead and safety exposure.
ڏنڊن مان گم ٿيل آمدني: Poorly designed recovery systems fail to capture marketable fine sand fractions, washing valuable product into settling ponds.
پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: how can you specify equipment that directly targets these pain points to improve availability, control grading, and reduce cost per ton?
2. پيداوار جو جائزو: HIGHCAPACITY AGGREGATE SCREENS
This product category covers heavyduty vibrating screens engineered for the primary sizing, ڇڪڻ, and fine separation of sand and gravel. Designed for continuous duty in harsh environments, they are a critical node in determining plant throughput and product quality.
آپريشنل ڪم فلو:
1. کاڌو & ورهائڻ: Runofmine or crushed feed is evenly distributed across the full width of the screen box via a dedicated feeder or spreader conveyor.
2. Stratification & جدائي: Highfrequency vibration stratifies material, forcing smaller particles down to the screen media while larger particles convey across the deck surface.
3. ماپڻ & خارج ٿيڻ: Sized fractions pass through designated screen decks (مثال, top deck: +1”, middle deck: 1/4” to 1”, bottom deck: 1/4”) and are discharged into separate chutes or onto product stockpiling conveyors.
ايپليڪيشن جو دائرو: Ideal for hightonnage quarry applications processing natural sand & gravel or crushed stone. Suitable for dry screening or as part of a wet washing circuit.
حدون: چپچپا لاء ٺهيل ناهي, highclay material without prescreening or washing attachments. Maximum feed size is limited by box design and deck punch plate specifications.
3. بنيادي خاصيتون
ماڊلر ڊيڪ سسٽم | ٽيڪنيڪل بنياد: Boltin panel design with multiple media options (wire cloth, polyurethane, رٻڙ) | آپريشنل فائدا: Operators can change panel types or sizes in sections to adapt to deposit changes or product specs without full deck replacement. | ROI اثر: Reduces media change downtime by up to 40% and allows precise media selection to optimize wear life vs. open area.
DualVibration Mechanism | ٽيڪنيڪل بنياد: ٻه هم وقت ڪنٽر روٽيٽنگ سنسڪرت شافٽ جيڪي هڪ لڪير اسٽروڪ ٺاهي رهيا آهن | آپريشنل فائدا: Provides positive material conveyance with minimal plugging or blinding, maintaining rated capacity even with damp feed material. | ROI اثر: Ensures consistent throughput (ٽين / ڪلاڪ), protecting downstream process stability and overall plant yield.
Sealed Bearing Cartridge Assembly | ٽيڪنيڪل بنياد: Prelubricated, labyrinthsealed bearing units mounted external to the screen body | آپريشنل فائدا: Isolates critical drive components from dust and water ingress; enables bearing changeout without dismantling the vibrator assembly. | ROI اثر: Extends bearing service life by 23x versus standard designs and reduces mean time to repair (ايم ٽي آر) مٿان 60%.
SubResonant Drive Tuning | ٽيڪنيڪل بنياد: Drive system operates below the natural frequency of the springsupported screen frame | آپريشنل فائدا: Dramatically reduces dynamic loads transferred to the support structure during startup and shutdown cycles. | ROI اثر: Eliminates the need for massive reinforced concrete foundations; allows installation on steel support structures, reducing civil costs by approximately 25%.
QuickRelease Tensioning System | ٽيڪنيڪل بنياد: Hydraulic or mechanical wedgebased system for screen cloth tensioning | آپريشنل فائدا: Enables singleoperator tensioning or replacement of screen media in under 30 minutes per panel. | ROI اثر: Directly addresses labor cost containment and increases plant availability during routine maintenance windows.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | HighCapacity Aggregate Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين ميڊيا تبديل ڪرڻ جو وقت (مڪمل ڊيڪ) | 812 ڪلاڪ (جو عملو 3) | 46 ڪلاڪ (جو عملو 2) | ~50% تيز |
| بيئرنگ جو مطلب ناڪامي جي وچ ۾ وقت (ايم بي ايف) | 8,000 10,000 ڪلاڪ | 18,000 22,000 ڪلاڪ | ~120% longer life |
| بجلي جو استعمال في ٽين پروسيس ٿيل| بيس لائين (100%)| اصلاحي اسٽروڪ & mass dynamics reduces draw by ~15%| 15% وڌيڪ موثر |
| NearSize Material Accuracy (0.5 aperture)| ~ 85٪ ڪارڪردگي| Patented ball tray/deck cleaning maintains >92% ڪارڪردگي| ~8% more premium product |
| Structural Load Transmitted to Base| بيس لائين (100%)| Subresonant tuning reduces dynamic load by ~70%| 70% less force |
_(Field data based on comparative analysis of similar duty cycles.)_
5. ٽيڪنيڪل وضاحتون
ظرفيت جي درجه بندي: ماڊل تي منحصر; کان حد تائين 500 TPH کان مٿي 2,500 ريت جو TPH & gravel feed.
بجلي جي گهرج: Dualdrive motors from 30 HP کان 100 ڪل HP (480V/60Hz/3Ph standard). متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) optional for stroke/timing adjustment.
مواد جي وضاحت: Side plates constructed from hightensile AR400 steel; Deck frames from reinforced carbon steel; Optional corrosionresistant coatings for saline or highhumidity environments.
جسماني طول و عرض (عام): Singledeck units from \(10' x \(5'\) up to tripledeck units at \(20' x \(8'\). Weight ranges from ~12k lbs to over 45k lbs.
ماحولياتي آپريٽنگ رينج: 20 ° C کان وسيع گرمي پد لاء ٺهيل (4°F) to +50°C (122°F). Dusttight enclosures available; washdown systems standard on wet screening models.
6. درخواست جا منظر
[Commercial Sand Producer – Midwest USA] چيلنج: A major producer needed higher throughput on their 30140 specialty sands but faced chronic blinding on fine mesh screens during humid periods.حل: Implementation of our highcapacity aggregate screens equipped with polyurethane modular decks featuring integrated ball trays.نتيجا: Screen blinding was eliminated entirely through continuous selfcleaning action. Production of inspec fine sands increased by an average of 18%, while unscheduled downtime events related to screening fell by over 90%.
[Large Aggregate Quarry – Southeast Asia] چيلنج: The existing screening plant created significant structural vibration issues on its elevated steel platform foundation.حل: Replacement with our subresonant tuned aggregate screens designed specifically for steel structure mounting.نتيجا: Measured vibration at the support beams was reduced by over twothirds (22 mm/s). This allowed safe expansion of processing lines on existing infrastructure without costly reinforcement.
[Integrated C&D Recycling Operation – Europe] چيلنج: Processing recycled concrete aggregate caused extreme wear on traditional wire cloth screens.حل: Installation using our modular deck system fitted with specialized abrasionresistant rubber panels.نتيجا: Screen panel service life increased from an average of three weeks up to fourteen weeks per set—a fourfold improvement—drastically cutting consumable costs.
7. تجارتي خيالات
Our specification process is structured around your required capacity:
ٽائر I (معياري ڊيوٽي, <800 ٽي پي ايڇ): Base models ideal for steadystate operations processing consistent material profiles.
اختياري خاصيتون: Basic spray bars
Service Package: Parts warranty + recommended spare parts kit
ٽائر II (ڳري ڊيوٽي, <1600 ٽي پي ايڇ): Enhanced models featuring upgraded bearings
اختياري خاصيتون: VFD ڪنٽرول
Service Package: توسيع وارنٽي
ٽائر III (انتهائي فرض, <2500+ ٽي پي ايڇ): Fully configured systems including subresonant tuning
اختياري خاصيتون: Full automation interface packages
Service Package: آن سائيٽ ڪميشن جي نگراني
Financing options include capital lease agreements tailored around seasonal cash flow cycles common in aggregate production.
FAQ
توهان جو عام ليڊ ٽائيم ڇا آهي?
Lead times vary based on model complexity but typically range between [XY] weeks upon receipt of order.
Can this equipment be integrated into my existing plant layout?
ها; our engineering team provides detailed installation drawings based on your site plan.
What is your warranty policy?
We offer a standard [ايڪس]year warranty covering all structural components against manufacturing defects
ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
ها; we guarantee rated throughput capacity when processing feed material within agreedupon specifications
توهان ڪهڙي تربيت ڏيو ٿا?
We include comprehensive operator training during commissioning
