Sand Gravel Mining Oem Factory Discount
1. PAINPOINT driven اوپننگ
آپريشنل خرچن ۾ اضافو ڪري رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي ريت ۽ بجری آپريشن جي منافعي کي? Key challenges in aggregate processing often stem from the initial material handling and sizing stages. عام درد جون پوائنٽون شامل آهن:
اعليٰ لباس & Replacement Costs: Abrasive feed material rapidly degrades crusher liners, اسڪرين, ۽ conveyor اجزاء, بار بار جي اڳواڻي, costly part changes and maintenance labor.
Inefficient Feed & رڪاوٽون: Inconsistent feed size or volume to primary crushers causes choke feeding or idle time, reducing overall plant throughput and creating downstream processing instability.
وڌ ۾ وڌ فائنس پيدا ڪرڻ: Improper crushing dynamics or equipment selection can produce a higher percentage of outofspec fines, diminishing the yield of valuable, چڪاس جي پيداوار.
اڻ شيڊول بند وقت: Unplanned stoppages for clearing blockages, replacing worn parts, or addressing mechanical failures directly impact production targets and contract fulfillment.
وڌندڙ توانائي واپرائڻ: Older or poorly configured equipment operates at suboptimal efficiency, making power costs a disproportionately large line item.
Is your primary reduction stage a source of reliability issues and cost overruns? The solution begins with selecting the right primary crusher engineered for the specific demands of sand and gravel mining.
2. پيداوار جو جائزو: PRIMARY JAW CRUSHER FOR SAND & GRAVEL
ھن پراڊڪٽ لائن ۾ ڳري ڊيوٽي شامل آھي, stationary and modular primary jaw crushers specifically configured for sand and gravel pit operations. Designed as the first critical stage in your size reduction circuit, it processes runofquarry material into a consistent, manageable product for secondary crushing and screening.
آپريشنل ڪم فلو:
1. Quarrydump trucks deposit raw feed into a robust grizzly feeder ahead of the crusher.
2. The feeder regulates material flow into the crusher’s chamber, where a fixed jaw and a reciprocating moving jaw compress the aggregate against each other.
3. ڪٽيل مواد هڪ ترتيب ڏيڻ واري خارج ٿيڻ واري افتتاح ذريعي نڪرندو آهي (سي ايس ايس), پرائمري پيداوار جي ماپ جو تعين ڪرڻ.
4. The sized material is conveyed to the next stage in your processing plant.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر جي پروسيسنگ لاء مثالي (گرينائيٽ, پٿر جو پٿر), چونا پٿر, and highly abrasive natural sand & بجری. Suited for hightonnage primary crushing stations.
حدون: ٺهيل مصنوعات جي مشين جي طور تي ٺهيل ناهي; secondary/tertiary crushing is required for most spec products. Maximum feed size is limited by the crusher’s gape dimension.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Increased nip angle and longer stroke enhance singlepass reduction ratio | آپريشنل فائدا: Produces more crushed material per cycle, reducing load on downstream circuits | ROI اثر: Higher potential plant throughput with same footprint; reduces secondary stage wear.
HeavyDuty فريم & NonWelded Construction | ٽيڪنيڪل بنياد: Stressrelieved cast steel or fabricated design with reinforced ribs | آپريشنل فائدا: Withstands high cyclical loading and shock forces from uncrushable material | ROI اثر: Extended structural life measured in decades; minimizes risk of catastrophic frame failure.
Advanced Liner Retention System | ٽيڪنيڪل بنياد: Wedgebased locking mechanism secures jaw plates without backing material | آپريشنل فائدا: تيزيءَ سان چالو ڪري ٿو, safer liner changes during scheduled maintenance windows | ROI اثر: Reduces downtime for liner replacement by up to 50%, سالياني آپريٽنگ ڪلاڪ وڌائڻ.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for setting adjustment (سي ايس ايس) and clearing tramp metal/blockages | آپريشنل فائدا: Allows operators to adjust product size or clear chamber remotely in minutes without manual intervention | ROI اثر: Eliminates hours of dangerous manual labor per event; optimizes CSS for changing feed conditions.
HighInertia Flywheels | ٽيڪنيڪل بنياد: Heavy flywheels store kinetic energy during the noncrushing stroke | آپريشنل فائدا: چوٽي جي طاقت جي مطالبن کي هموار ڪري ٿو, maintains consistent momentum through load variations | ROI اثر: Reduces strain on drive components (بيلٽ, بيئرنگ) تائين 30%; enables operation with lower installed motor horsepower.
Centralized Greasing Point with Automated Option | ٽيڪنيڪل بنياد: Singlepoint lube distribution to all major bearings or automated lubrication system (اختياري) | آپريشنل فائدا: Ensures critical bearings receive correct lubrication consistently; simplifies routine maintenance tasks | ROI اثر: Extends bearing service life by preventing lubricant starvation; reduces manual maintenance time.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (Abrasive Gravel) | 180,000 220,000 ٽين في سيٽ
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 200 1,800 ميٽرڪ ٽين في ڪلاڪ (MTPH), فيڊ جي درجه بندي ۽ مواد جي سختي تي منحصر آهي.
فيڊ کولڻ: From 800mm x 500mm up to 1500mm x 1300mm.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان 75 kW کان 250 ڪلواٽ; گلوبل وولٹیج جي معيار لاء ترتيب ڏنل (مثال, 400V/50Hz or 460V/60Hz).
مواد جي وضاحت: Highstrength quenched & tempered steel shafts; Manganese steel jaw plates (14%18% من); Heavyduty گولي رولر بيرنگ.
جسماني طول و عرض (عام ماڊل): لڳ ڀڳ. ڊگھائي: ~5 م; ويڪر:~ 3 م; اوچائي:~ 3 م (excluding feeder). Modular designs available for simplified transport.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust seals protect bearings from particulate ingress; corrosionresistant paint systems standard.
6. درخواست جا منظر
LargeScale Alluvial Gravel Pit Operations
| چيلنج:| A major Midwest producer faced excessive wear costs from highly abrasive glacial till feed (<80ايم ايم), causing liner changes every six weeks on their existing primary crusher.
حل:
Implementation of our heavyduty jaw crusher with proprietary manganese alloy liners optimized for abrasion resistance.
نتيجا:
Liner life extended to an average of four months between changes—a >60% improvement—reducing annual liner costs by approximately $45k USD while maintaining throughput at over $600 MTPH.
Hard Rock Quarry Diversifying into Sand & ڪنڪريٽ
| چيلنج:| A granite quarry expanding into concrete sand production needed a versatile primary that could handle occasional oversize rock while efficiently processing riverrun gravel without generating excessive fines.
حل:
Installation of our jaw crusher with hydraulic adjustment system allows operators to quickly modify CSS based on feed type—wider setting for gravel (~125mm), tighter setting for harder rock (~90mm).
نتيجا:
Achieved consistent product gradation from variable feed sources with less than +/5% variation in key sieve sizes after secondary crushing.Fines generation (<4 ميش) reduced by an estimated $15%, increasing saleable product yield.
7.تجارتي خيالات
Our direct OEM factory model provides significant value through competitive pricing tiers based on configuration:
• Base Equipment Tier:Covers core crusher assembly,موٽر ڊرائيو,and standard lubrication system.Pricing scales with model capacity.
• Enhanced Configuration Tier:Bundles popular options including automated grease systems,متغير فریکوئنسي ڊرائيو(وي ايف ڊيز)for soft start/speed control,and integrated motor bases.Package discounts apply.
• Full Station SkidMount Tier:A complete preassembled primary station including grizzly feeder,کولہو,اڀرڻ وارو هوپر,and walkways.Readyforsite installation,maximizing contractor savings.
سروس پيڪيجز الڳ الڳ دستياب آهن,ranging from basic commissioning support to comprehensive multiyear planned maintenance agreements that include scheduled inspections,محنت,and discounted parts.Financing options through partner institutions can structure payments over $3660 months$to align capital expenditure with cash flow generated by increased production
8.FAQ
ق:آرڊر جي جڳهه کان عام ليڊ ٽائيم ڇا آهي?
A.For standard models within our catalog lead times range from $1220 weeks$depending on final specifications.Complex custom configurations may require additional engineering time
Q.Are your machines compatible with existing secondary/tertiary circuits?
A Yes Our engineering team can review your current plant flow sheet to ensure proper integration including discharge conveyor heightproduct sizingand capacity matching
Q What kind of operational training do you provide?
A We offer comprehensive onsite training covering safe operationroutine maintenance proceduresand basic troubleshooting This is typically conducted during commissioning
Q How does your pricing compare to aftermarket rebuilds of my current equipment?
A While an initial capital investment is required field data consistently shows that new OEM equipment delivers lower total cost of ownership(ٽي سي او)$over a $5year period due to higher efficiencyreduced downtimeand predictable maintenance costs compared to rebuilt machinery approaching endofdesign life
Q ڇا توهان ڪارڪردگي جي ضمانت فراهم ڪندا آهيو?
A Yes We provide guaranteed minimum capacity(ٽنهي)$and product gradation curves based on certified analysis of your representative feed sample subject to agreedupon operating parameters
Q What are the payment terms?
A Standard commercial terms are $30%$downpayment upon order confirmation$60%$prior to shipmentand $10%$upon completion of successful commissioning LetterofCredit(LC)$arrangements are also accepted
