Sand Gravel Mining Manufacturer Factory Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي ريت ۽ بجری جي منافعي جي مارجن کي? Commercial operators consistently face critical challenges: inefficient material classification leading to product rejection, excessive wear from abrasive feed, تيز توانائي واپرائڻ في ٽين پروسيس ٿيل, and unplanned maintenance halting entire production lines. اهي مسئلا سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. How can you increase throughput without expanding your footprint? What solutions exist to reduce the total cost of ownership for your core processing equipment? Is your current operation optimized for the varying feed conditions typical in aggregate mining? The answer lies not just in equipment, but in precisionengineered systems designed for the specific demands of sand gravel mining.
2. پيداوار جو جائزو
هي پراڊڪٽ لائن ڳري ڊيوٽي تي مشتمل آهي Sand Gravel Mining Screens, specifically highfrequency vibrating screens and trommel screens engineered for classification, ڇڪڻ, and dewatering in aggregate processing plants. آپريشنل ڪم فلو کي منظم ڪيو ويو آهي: 1) Feed material is uniformly distributed onto the screen deck; 2) اعلي تعدد, lowamplitude vibration stratifies and conveys material; 3) Precise aperture sizing separates particles into specified aggregates (مثال, وڏو ڪرڻ, پيداوار, ڏنڊ); 4) Sized fractions are discharged onto designated conveyors. This equipment is applied in primary screening after crushing, final product sizing, and washing/scrubbing circuits. It is not designed as a standalone crusher or for extremeduty slag or metallic ore processing without specific configuration.
3. بنيادي خاصيتون
Patented NonBlind Mesh System | ٽيڪنيڪل بنياد: Multitensioned, interlocked polyurethane screen panels with reinforced apertures | آپريشنل فائدا: Dramatically reduces pegging and blinding from moist, claybound materials, مسلسل گذرڻ برقرار رکڻ | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a تائين 40% reduction in screen changeout downtime and a 15% increase in effective screening area utilization.
Modular Deck Vibration System | ٽيڪنيڪل بنياد: Independently driven, externally mounted vibration motors per deck section | آپريشنل فائدا: Allows for adjustable stroke and frequency on individual decks to handle varying material profiles within a single machine | ROI اثر: Enables processing of blended feeds without performance loss, improving yield by an average of 812% as per industry testing.
Abrasion Resistant لائنر پيڪيج | ٽيڪنيڪل بنياد: Bolton wear liners manufactured from AR400 steel at all critical contact points | آپريشنل فائدا: بنيادي فريم جي جوڙجڪ کي ڇڪڻ واري لباس کان بچائيندو آهي, extending the structural life of the equipment by years | ROI اثر: Eliminates costly frame repair or replacement, reducing lifetime capital expenditure by a documented 25%.
مرڪزي گريسنگ & حالت مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines leading to all major bearing points with integrated sensor ports | آپريشنل فائدا: Your maintenance team can perform routine servicing safely and in minutes rather than hours | ROI اثر: Reduces scheduled maintenance windows by 60% and provides data for predictive maintenance, avoiding catastrophic bearing failures.
گھٽ پروفائل, HighStrength Side Plate Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)optimized steel plates with reinforced crossmembers | آپريشنل فائدا: Provides exceptional structural integrity for highcapacity loads while minimizing overall machine height for easier integration into existing plants | ROI اثر: Lowers installation costs and simplifies feed hopper design.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our Sand Gravel Mining Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين پينل جي زندگي (ابراھيندڙ پٿر) | 450 600 ڪلاڪ | 850 1100 ڪلاڪ | +89% |
| توانائي جو استعمال في ٽين پروسيس ٿيل | ~0.45 kWh/t | ~0.33 kWh/t | 27% |
| سار سنڀال جي وچ ۾ وچولي وقت (Vibrating Unit) | 1,200 ڪلاڪ | 2,000 ڪلاڪ | +67% |
| اسڪريننگ جي ڪارڪردگي (for 5mm separation) | 8892% ڪارڪردگي| مسلسل >95% ڪارڪردگي| +57 في سيڪڙو پوائنٽس |
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: ماڊلز کان وٺي 200 جي طرف 1,200 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ), ايپرچر جي سائيز ۽ مواد جي کثافت تي منحصر آهي.
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 15 kW کان 55 kW في وائبريشن يونٽ; plantstandard threephase power.
مواد جي وضاحت: Mainframe constructed from highyield strength carbon steel; side plates are 20mm minimum thickness; screen panels available in polyurethane, رٻڙ, يا اڻيل تار.
جسماني طول و عرض: Typical footprint ranges from (ايل)6m x (ڊبليو)2.5m x (ايڇ)1.8m کان (ايل)10m x (ڊبليو)3.5m x (ايڇ)2.5م.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected بيرنگ; IP65 rating on vibration motor enclosures.
6. درخواست جا منظر
Aggregate Producer – Variable Feed Composition Challenge |
چيلنج: A large pit operation faced constant yield fluctuations due to natural variance in clay content within the deposit, leading to frequent screen blinding and offspec product.
حل: Implementation of our highfrequency screens with nonblind polyurethane panels and adjustable deck vibration.
نتيجا: اسڪريننگ ڪارڪردگي تي مستحڪم >96%, eliminating product rejection due to sizing. سالياني پيداوار هڪ اندازي سان وڌي وئي 18,000 tons without additional crushing capacity.
Portable Crushing & Screening Contractor |
چيلنج: Rapid setup/teardown times were critical for profitability, but traditional screens required complex anchoring and alignment.
حل: Deployment of a prewired, skidmounted screening plant featuring our lowprofile screen with integrated jacking legs.
نتيجا: Plant mobilization time reduced from 8 ڪلاڪ کان هيٺ 3 hours per site. The robust design also reduced structural fatigue failures by over 70% سال کان وڌيڪ سال.
7. تجارتي خيالات
Our sand gravel mining screens are offered in three primary tiers:
1. معياري ڊيوٽي: For consistent feed material <500 TPH گنجائش.
2. ڳري ڊيوٽي: Hightonnage آپريشن لاء (>500 ٽي پي ايڇ) or highly abrasive feeds; includes full abrasion package.
3. Modular Skid Plant: Fully integrated screening station with feed conveyor and discharge conveyors.
Optional features include dust encapsulation covers , spray bar systems for washing applications , and advanced vibration monitoring sensors . We offer comprehensive service packages from basic preventative maintenance plans to fullsite operational support . Financing options include equipment leasing through partners , milestonebased project financing , and rentaltoown structures to aid cash flow management.
8.FAQ
Q1: Is this equipment compatible with our existing crushing plant layout?
A1: اسان جي انجنيئرنگ ٽيم ترتيب جي نظرثاني جون خدمتون مهيا ڪري ٿي. The modular design allows adaptation to most standard conveyor heights and feed arrangements.
Q2: What is the expected impact on our operational labor requirements?
A2: The automated lubrication system reduces manual greasing labor by approximately two hours daily per screen unit.
Q3: How does the pricing compare to refurbishing our current screens?
A3: While upfront capital differs casebycase , total cost analysis over a fiveyear period typically shows a net saving due to reduced downtime , گھٽ توانائي واپرائڻ , minimal structural repairs , which often outweighs refurbishment costs repeated multiple times .
Q4:What lead times can we expect on a new unit?
A4 Lead times vary by model complexity Standard Duty units are typically available within weeks while fully customized Heavy Duty or skid mounted plants require week manufacturing schedules
Q5 Do you provide wear parts for other OEMs' equipment ?
A5 Yes we manufacture compatible high performance screen panels tensioning systems wear liners designed as direct replacements often offering superior lifespan
Q6 What training is provided for our operations team ?
A6 We include comprehensive onsite commissioning training covering operation routine inspection safety procedures troubleshooting guides
Q7 Can you assist with environmental compliance related noise dust ?
A7 All units are designed meet common regulatory thresholds Optional enclosures spray systems further mitigate emissions specific site requirements
