Sand Gravel Mining Assembly Plant Datasheet
1. PAINPOINT driven اوپننگ
Managing a sand and gravel mining operation means contending with persistent bottlenecks that directly erode profitability. ڇا توهان انهن عام چئلينج کي منهن ڏئي رهيا آهيو?
متضاد فيڊ & Processing Bottlenecks: Variable feedstock from the pit leads to surges and starvation in your plant, causing constant manual adjustment, گھٽتائي ذريعي, and higher wear on crushers and screens.
سار سنڀال لاءِ اضافي وقت: رواجي, hardwired plant designs with multiple conveyors and transfer points require frequent liner changes, پٽي جي مرمت, ۽ بيئرنگ متبادل, leading to hundreds of unplanned downtime hours annually.
High Labor & توانائي جي شدت: Operating multiple standalone units—excavators, فيڊرز, کولڻ وارا, screens—requires significant fuel and operator hours per ton of final product.
Difficulty Meeting Spec & پيداوار جي آلودگي: Inefficient separation and screening processes result in offspec material or crosscontamination between product stockpiles, leading to rejected loads and revenue loss.
Limited Site Mobility & High Redeployment Costs: Fixed or semimobile plants are capitalintensive to relocate, locking you into a single deposit and preventing pursuit of new market opportunities.
What if your primary processing could be consolidated into a single, intelligent unit that addresses these issues directly? The solution lies in reevaluating your plant’s core assembly.
2. پيداوار جو جائزو: Modular Sand & Gravel Mining Assembly Plant
The Modular Sand & Gravel Mining Assembly Plant is an integrated processing system designed to replace traditional fixedplant setups. It combines primary crushing, اسڪريننگ, material washing (اختياري), and conveying into a single, trailermounted footprint. This configuration is engineered for rapid deployment and highvolume production in sand and gravel extraction.
آپريشنل ڪم فلو:
1. Integrated Feeding & پرائمري ڪرشنگ: Runofpit material is fed directly into the hopper module, which regulates flow to the integrated jaw or impact crusher.
2. Onboard Primary Screening: Crushed material is immediately conveyed to an integrated vibrating screen deck for primary size separation.
3. Product Routing & ذخيرو ڪرڻ: Oversize material may be recirculated or diverted, while onspec sand and aggregate fractions are conveyed via onboard stacking conveyors to designated stockpiles. An optional integrated screw washer or cyclones can be incorporated for sand classification.
ايپليڪيشن جو دائرو:
Ideal for virgin aggregate deposits requiring primary reduction.
Suited for mediumtohigh volume operations (see specifications).
Effective for producing road base, ڪنڪريٽ جو مجموعو, and washed mason sand.
حدون:
Not designed as a tertiary finishing plant for precision asphalt chips.
Maximum feed size is constrained by the model’s integrated crusher aperture.
Requires stable ground conditions for setup without extensive civil works.
3. بنيادي خاصيتون
متحد چيسس ڊيزائن | ٽيڪنيڪل بنياد: Structural integrity analysis with centralized load distribution | آپريشنل فائدا: Enables relocation within 2448 hours using standard heavy haul equipment | ROI اثر: Reduces site mobilization/demobilization costs by up to 60% compared to fixed plant construction.
ذھني فيڊ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) فيڊر تي کولہو ايم پي مانيٽرنگ سان گڏ | آپريشنل فائدا: Automatically regulates feed rate to maintain optimal crusher cavity fill, preventing overloads and chokefed stalls | ROI اثر: جي ذريعي کولہو throughput وڌائي ٿو 1520% while reducing liner wear costs.
ڊسٽ سپپريشن انٽيگريشن | ٽيڪنيڪل بنياد: Pressurized water spray bars at all transfer points with particle size analysis for flow control | آپريشنل فائدا: Maintains regulatory compliance and improves site visibility/safety without external systems | ROI اثر: Eliminates standalone dust control capital expenditure and reduces water consumption by 30% بمقابله دستي نظام.
Hydraulic Set Adjustment & صاف ڪرڻ | ٽيڪنيڪل بنياد: Centralized hydraulic power unit for crusher gap adjustment and patented clearing cylinder system | آپريشنل فائدا: Allows operators to adjust product gradation or clear blockages from ground level in minutes | ROI اثر: اوور ذريعي معمولي ترتيبن لاءِ گھٽ وقت گھٽائي ٿو 90% versus mechanical shim systems.
Prewired Control & Instrumentation Package | ٽيڪنيڪل بنياد: PLCbased control panel with motor management diagnostics and remote monitoring capability | آپريشنل فائدا: Provides singlepoint startup/shutdown sequence protection and identifies potential faults before failure | ROI اثر: Lowers electrical installation costs by ~40% and enables predictive maintenance planning.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Traditional Setup) | Modular Assembly Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لڳائڻ جو وقت (New Site)| 46 هفتا (سول ڪم + اڏاوت) | 35 ڏينهن (سطح ڪرڻ + connection) | ~85% تيز |
| آپريٽنگ ليبر في شفٽ| 34 اهلڪار (فيڊر,کولہو,screen ops) | 12 اهلڪار (system oversight) | ~ 50٪ گهٽتائي |
| ٻارڻ جو استعمال في ٽين| Multiple diesel units operating independently | Single prime power source with optimized load sharing| 2025% سڌارو |
| سار سنڀال بند وقت (سالياني)| 200300 ڪلاڪ (پٽي جي مرمت,bearing changes)

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