Rohs Compliant Slag Crusher Plant R&ڊي
1. PAINPOINT driven اوپننگ
Managing slag byproduct is a persistent operational bottleneck with tangible costs. ڇا توهان انهن چئلينجن کي منهن ڏئي رهيا آهيو?
اعلي نيڪال جي قيمت & ذميواري: لينڊ فلنگ سليگ وڌندڙ مهانگو آهي ۽ ڊگهي مدي واري ماحولياتي ذميواري کڻندو آهي. Every ton processed onsite represents direct savings in haulage and tipping fees.
غير موثر مواد جي بحالي: سليگ ۾ ڀريل قيمتي دھاتي مواد گم ٿيل آمدني جي نمائندگي ڪري ٿو. Inefficient liberation and separation mean you are leaving profit in the waste stream.
Equipment Wear & غير منصوبا بند وقت: Abrasive slag rapidly degrades standard crusher components, leading to frequent maintenance shutdowns, اعلي حصن جي متبادل خرچ, ۽ غير متوقع پيداوار کي روڪيو.
مٽي & شور جي تعميل: Processing slag generates significant dust and noise, creating worker safety concerns and increasing the risk of noncompliance with stringent site environmental regulations.
What if your slag handling system could transform this liability into a recoverable asset while operating reliably within modern environmental and efficiency standards?
2. پيداوار جو جائزو
The ROHS Compliant Slag Crusher Plant is a turnkey processing system engineered for the size reduction, آزادي, and recovery of metallic fractions from industrial slag. It is designed for stationary or semimobile installation at smelters, اسٽيل ملز, and metal recycling facilities.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Slag is fed via hopper and grizzly to remove fine fractions, directing only oversize material to the primary crusher.
2. پرائمري سائيز جي گھٽتائي: A heavyduty crusher (عام طور تي جبڑے يا متاثر ڪندڙ) breaks down large slag chunks to a manageable size.
3. ڌاتو آزاديء & جدائي: Crushed material undergoes magnetic separation to extract ferrous metals. Further screening and crushing cycles ensure optimal liberation.
4. آخري ماپ & ذخيرو ڪرڻ: The processed aggregate is screened into specified grades (مثال, 010ايم ايم, 1040ايم ايم) for sale or reuse, while recovered metal is prepared for recycling.
ايپليڪيشن جو دائرو: Ideal for processing blast furnace (بي ايف) سليگ, اسٽيل فرنس slag, and nonferrous slags from copper or lead production.
حدون: Not designed for primary rock mining or extremely highmoisture materials without predrying. Maximum feed size is determined by plant configuration.
3. بنيادي خاصيتون
ترقي يافته ڪرشنگ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: ڪمپيوٽر جي ماڊل ڪينيميٽيڪس ۽ ويئر پارٽ جاميٽري | آپريشنل فائدا: Directs abrasive wear to replaceable liners, protects main machine body | ROI اثر: Extends major overhaul intervals by up to 40%, reducing lifetime capital outlay.
مربوط مقناطيسي الڳ ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: HighGauss permanent overband and drum magnets | آپريشنل فائدا: لڳاتار, automatic recovery of liberated ferrous metals directly from the crushing circuit | ROI اثر: Increases metal yield by 1525%, فضول کي سڌي آمدني ۾ تبديل ڪرڻ.
ROHSCompliant Dust Suppression | ٽيڪنيڪل بنياد: Pressurized spray nozzles at transfer points with particle encapsulation technology | آپريشنل فائدا: Suppresses airborne particulate at source, maintaining visible dust levels below 5 mg/m³ | ROI اثر: Eliminates costly dustrelated work stoppages and ensures continuous regulatory compliance.
صوتي ڊمپنگ & Enclosure System | ٽيڪنيڪل بنياد: Composite sounddeadening panels on crusher and motors | آپريشنل فائدا: Reduces operational sound pressure to below 85 ڊي بي(اي) تي 1 ميٽر | ROI اثر: Protects worker hearing, minimizes noise complaints from surrounding communities, avoids mitigation fines.
HeavyDuty اجزاء جي وضاحت | ٽيڪنيڪل بنياد: Use of AR400/500 steel for liners, highgrade castings for rotors/frames | آپريشنل فائدا: Withstands extreme abrasion from sharpedged slag aggregates | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 60% improvement in wearpart life compared to standard quarry crushers, گھٽتائي جي قيمت کي ٽوڙيو ويو.
مرڪزي گريسنگ & مانيٽرنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifolded lubrication lines to all critical bearings with diagnostic ports | آپريشنل فائدا: محفوظ ڪري ٿو, بغير بغير بغير تيز رفتار جي سار سنڀال | ROI اثر: Reduces scheduled lubrication downtime by 70% and prevents premature bearing failures.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري سليگ پلانٽ | ROHS مطابق سليگ کولہو پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Metallic بحالي جي شرح (%)| ~ 85% (اندازي مطابق) |>95% (measured) |>10% سڌارو |
| پارٽ لائف ٽائيم لباس (ڪلاڪ) | ~8001200 hrs on liners |>2000 hrs on liners |>60% سڌارو |
| مٽي جي اخراج ڪنٽرول| Basic bag filters or water sprays| Integrated multipoint suppression system |>80% Reduction in airborne particulates |
| شور جي اخراج جي سطح| ~95105 dB(اي)| 10 ڊي بي(اي) گھٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 450 ڪلاڪ |>750 ڪلاڪ |>65% سڌارو |
5. ٽيڪنيڪل وضاحتون
پروسيسنگ جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان 300 ٽي پي ايڇ.
بجلي جي گهرج: پرائمري کولہو موٽر مان 90 kW کان 315 ڪلواٽ; پلانٽ جي ڪل طاقت جو دارومدار ترتيب تي.
فيڊ سائيز وڌ ۾ وڌ: Up to 700mm lump slag.
پيداوار جي آخري ماپ: Adjustable via screen decks; typically producing 05mm sand substitute, 520mm مجموعو.
مواد جي وضاحت: Primary frame construction from heavyduty steel plate; internal wear parts in AR400/500 steel; dust enclosure in galvanized sheeting.
جسماني طول و عرض (عام سيٽ اپ): Length ~25m x Width ~8m x Height ~6m (فيڊ هاپر کان سواء).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system rated effective up to 80% material moisture content.
6. درخواست جا منظر
Steel Mill – Blast Furnace Slag Processing
چيلنج: A major steel producer faced rising landfill costs for granulated BF slag and needed to create a saleable construction aggregate while recovering residual iron.
حل: جي تنصيب 200 TPH ROHS Compliant Slag Crusher Plant with twostage crushing and highintensity magnetic separation.
نتيجا: حاصل ڪيو >96% دھات جي بحالي. مٿان پيدا ٿيو 450,000 tons annually of certified construction aggregate, eliminating disposal costs and generating new revenue streams. ادائگي جي مدت هيٺ هئي 24 مهينا.
Copper Smelter – Waste Stream Valorization
چيلنج: A smelter’s legacy slag piles contained locked copper units; traditional crushing methods were inefficient and created excessive dust emissions near site boundaries.
حل: Deployment of a mobileconfiguration ROHS Compliant plant featuring enhanced dust control for onsite pile processing.
نتيجا:Liberated an additional 34% copper content from old stockpiles for refining.Dust emissions remained within strict site limits throughout the project,demonstrating environmental compliance during remediation.
7. تجارتي خيالات
Our ROHS Compliant Slag Crusher Plants are offered in three primary tiers:
1. معياري ترتيب: Core crushing,مقناطيسي جدائي,and basic dust control.For operations with existing infrastructure.Capital cost range:$350k $800k USD based on capacity.
2. اصلاحي ترتيب (سڀ کان عام): Includes advanced acoustic enclosures automated grease systems,and enhanced multipoint dust suppression.Recommended for new installations.$500k $1M USD range
3. Fully Integrated Modular Plant: Includes feed conveyor prescreening module fines handling system,and centralized PLC control.Easily relocated.$750k $1M+ USD
Optional features include metal fragmentizers secondary eddycurrent separators for nonferrous metals remote monitoring telemetry
Service packages range from annual inspection plans to fullcostperton operating agreements ensuring predictable maintenance budgeting
Financing options include equipment leasing capital loansand payforperformance models tied to recovered metal tonnage
8.FAQ
ق:ڇا وضاحت ڪري ٿو 'ROHS مطابقت رکندڙ' هن حوالي سان?
اي:The plant design specifically restricts the use of hazardous substances like lead mercury cadmium etc.in electrical components control systemsand paints ensuring the equipment itself meets international environmental directivesfor industrial machinery
Q Is this plant compatible with our existing conveyorand screening setup?
A Yes The plantis designed as modular skidmounted systemswith standardized discharge heightsand chute connectionsto interfacewith most existing material handling infrastructure Site surveysare conductedto confirm compatibility
Q How does the plant impact our operational manpower requirements?
A The centralized designand automated systems typically requirea crewof two operatorsfor monitoringand routine checks reducing labor intensity comparedto multiple standalone machines
Q What isthe expected timelinefrom orderto commissioning?
A For standard configurations deliveryis typically within16 weeks Commissioningand operator training requiresan additional2 weekson site dependingon foundationpreparation status
Q ڪارڪردگي جي ضمانت ڏني وئي آهي?
A Yes We provideguaranteesfor minimum throughput capacity maximum power consumptionand final product gradation basedon your specific feed material analysis
