Rohs مطابق چونا پٿر کان کني پيدا ڪندڙ
1. PAINPOINT driven اوپننگ
Managing a highvolume limestone operation requires consistent yield and predictable costs. اڃان تائين, plant managers and engineering contractors face persistent challenges that directly impact profitability. Are you contending with excessive fines generation in your final product, reducing the percentage of highvalue sized material? Are crusher and screen wear rates causing unplanned downtime and consuming your maintenance budget? Is dust suppression failing to meet increasingly stringent environmental and workplace health standards, risking compliance violations? ان کان سواء, are energy costs per ton processed eroding your margin targets? These operational inefficiencies translate into quantifiable losses: every percentage point of yield loss, every hour of unscheduled downtime, and every premature wear part replacement directly affects your bottom line. مرڪزي سوال آهي: how can you achieve precise size reduction while controlling the total cost of ownership and maintaining full regulatory compliance?
2. پيداوار جو جائزو
The solution is a RoHS Compliant Limestone Processing Plant engineered for modern mining and aggregate production. This integrated system is designed for primary and secondary crushing, اسڪريننگ, and material handling of limestone deposits. The operational workflow is optimized for efficiency: (1) Primary jaw crushing reduces quarried rock to a manageable size; (2) Secondary cone or impact crushing further refines the material; (3) Multistage vibrating screens precisely separate product into specified grades; (4) Fines management systems capture and condition undersize material; (5) Conveyor networks transport sized product to stockpiles or loadout. This plant is specifically engineered for medium to hightonnage limestone operations producing aggregates, زرعي چوني, or feed stock for cement plants. Its design is not suited for extremely abrasive igneous rock or for ultrafine grinding applications below 3mm without additional circuit components.
3. بنيادي خاصيتون
RoHSCompliant اجزاء جي وضاحت | ٽيڪنيڪل بنياد: EU Directive 2011/65/EU restriction on hazardous substances | آپريشنل فائدا: Eliminates risk of noncompliance for products shipped to regulated markets, ensures worker safety during maintenance | ROI اثر: Avoids costly export rejections, ڏنڊ, and simplifies endoflife equipment recycling.
ترقي يافته چيمبر جاميٽري & CSS Automation | ٽيڪنيڪل بنياد: Computermodeled crushing chambers paired with automated closedside setting adjustment | آپريشنل فائدا: Maintains consistent product gradation with less operator intervention, adapts to feed variation | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1218% improvement in yield of inspec product, فضول گھٽائڻ.
Integrated MultiPoint Dust Suppression | ٽيڪنيڪل بنياد: Targeted fog cannons at transfer points with particlesizeaware water droplet calibration | آپريشنل فائدا: حاصل ڪري ٿو >99% dust capture at source, maintaining visible emissions well below permit limits | ROI اثر: Reduces water usage by up to 40% versus flood systems and minimizes product moisture addition.
ورهاڱي جو حصو ڌاتو & ڊيزائن | ٽيڪنيڪل بنياد: Ultrahighstrength steel alloys with ceramic composite liners in highabrasion zones | آپريشنل فائدا: Extends service life of mantles, مقدر, اسڪرين ڊيڪ, and liner plates in abrasive limestone environments | ROI اثر: انڊسٽري ٽيسٽ ڏيکاري ٿو a 3050% لباس جي زندگي ۾ اضافو, استعمال جي شين جي قيمت گھٽائڻ.
متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) کولہو موٽر | ٽيڪنيڪل بنياد: Direct drive crushers with VFD control instead of traditional hydraulic or belt drives | آپريشنل فائدا: Allows soft starts reducing mechanical stress, enables power draw optimization based on feed hardness | ROI اثر: دستاويز ٿيل 1525% reduction in energy consumption during crushing cycles.
Centralized PLC & Process Monitoring | ٽيڪنيڪل بنياد: Plantwide automation with realtime data on throughput, پاور ڊرا, ۽ برداشت جي درجه حرارت | آپريشنل فائدا: Provides operators with actionable insights to prevent bottlenecks and schedule predictive maintenance | ROI اثر: غير منصوبابندي ٿيل اسٽاپ کي گھٽ ڪري ٿو; case studies indicate a 20% مجموعي سامان جي اثرائتي ۾ بهتري (اي اي).
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | RoHS Compliant Limestone Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| پيداوار جي پيداوار (Inspec مواد) | 8285% typical yield rate| 9092% مسلسل پيداوار جي شرح| +68% وڌيڪ وڪرو پيداوار |
| لباس حصو قيمت في ٽون پروسيس ٿيل| $0.85 $1.10 / ٽين| $0.55 $0.70 / ٽين| ~30% reduction in consumable cost |
| منتقلي پوائنٽن تي مٽي جو اخراج| 1525 mg/m³ (requires frequent mitigation)| مسلسل 75% گھٽتائي بمقابله. معياري |
| مخصوص توانائي واپرائڻ| 1.8 2.2 kWh / ton crushed| 1.5 1.7 kWh / ton crushed| ~20% improvement in energy efficiency |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~450 hours for critical crusher components| >650 hours for critical crusher components| ~44% increase in operational reliability |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: کان ترتيب ڏئي سگهجي ٿو 300 جي طرف 1,200 ٽين في ڪلاڪ (ٽي پي ايڇ).
پرائمري کولہو: Jaw crusher options from 900mm x 600mm to 1400mm x 1100mm feed opening.
ثانوي کولڻ وارو: Hydraulic cone crushers with capacities matched to primary output.
اسڪريننگ سسٽم: Multideck vibrating screens (triple or quadruple deck), sizes from 2m x 6m to 3m x 9m.
بجلي جي گهرج: ڪل نصب ٿيل پلانٽ پاور رينج کان 500 kW کان 2 ميگاواٽ جي ترتيب تي منحصر آهي; supplied for 400V/50Hz or customized voltages/frequencies.
مواد جي وضاحت: سڀ برقي اجزاء, wiring harnesses, سڻڪ, and painted surfaces comply with RoHS Directive limits for lead, پارو, ڪيڊميم, hexavalent chromium PBBs & PBDEs (where technically feasible).
اهم جسماني طول و عرض: ماڊلر ڊيزائن; primary crusher module approx. L12m x W5m x H6m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust protection rating of IP65 on electrical panels.
6. درخواست جا منظر
[Aggregate Producer – Southeast Asia]
چيلنج: A large aggregate supplier faced export contract rejections due to trace heavy metals found in finished limestone aggregates bound for the European market.
حل: Implementation of a complete RoHS Compliant Limestone Processing Plant replaced the existing circuit.
نتيجا: The producer achieved full compliance documentation enabling continued EU exports within one quarter postinstallation while simultaneously increasing plant throughput by an average of TPH due to improved reliability.
[Cement Plant Feedstock Operation – North America]
چيلنج: Uncontrolled dust emissions triggered regulatory notices at the quarry site adjacent to residential areas.
حل: Retrofitting an existing circuit with the integrated multipoint dust suppression system as part of a broader upgrade package.
نتيجا: Visible dust plumes were eliminated; continuous monitoring data showed emissions reduced by over . This allowed the operation to secure a renewed operating permit without production capacity restrictions.
[Agricultural Lime Manufacturer – Europe]
چيلنج: High energy costs and excessive fines generation were making their finegrind product line unprofitable.
حل: Installation of a secondary cone crusher featuring VFD drives and advanced chamber geometry specifically tuned for their deposit's characteristics.
نتيجا: The operation reduced its specific energy consumption by , increased its target fraction yield by , allowing it to meet new tender pricing competitively.
7. تجارتي خيالات
Pricing is structured around three core tiers based on capacity:
ٽائر I (800 ٽي پي ايڇ): Fully custom engineered solutions maximum volume operations requiring bespoke material flow.
Optional features include automated sampling systems remote monitoring telematics packages advanced metal detection tramp iron protection extended wear part warranties covering specific costperton agreements.
We offer comprehensive service packages ranging from basic preventive maintenance schedules fullsite operation management contracts Financing options include capital purchase leasing models operating expensebased throughput agreements where payment is linked verified production tonnage providing flexibility cash flow management
FAQ
What does RoHS compliance mean industrial mining equipment?
It certifies that controlled hazardous substances are not present electrical components wiring certain paints lubricants This critical exporting products into markets like European Union avoids legal commercial risks
هي ٻوٽو مختلف قسمن کي ڪيئن سنڀاليندو آهي چونا پٿر جي سختي ساڳئي ذخيرو اندر?
The PLC system can store multiple preset parameters different feed materials Operators can select profile adjusts crusher speed closedside settings automatically maintain target output gradation minimizing manual tuning
ڪهڙي عام انسٽاليشن ڪميشن جي ٽائم لائن وانگر نظر اچن ٿا?
For greenfield site modular TPH plant delivery installation typically requires weeks followed by weeks commissioning operator training Brownfield retrofit projects vary significantly based existing infrastructure detailed assessment required
Are spare parts readily available given specialized component specifications?
Yes maintain global network certified distribution centers All RoHScompliant wear parts electrical spares are stocked under our inventory management program guaranteeing availability support fast delivery minimize potential downtime
ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
Yes provide guaranteed minimum throughput capacity maximum specific energy consumption kWh/ton key product gradation curves under defined feed conditions These are formalized contract backed performance testing period postcommissioning
Can this system integrate with existing processing equipment conveyors screens
The plant designed modular integration can often interface legacy equipment Control systems be configured communicate via industrystandard protocols SCADA Modbus However optimal performance achieved complete circuit implementation
What financing models available
We work financial partners offer traditional leasing structures as well as productivitybased agreements where portion payment tied verified production data providing alignment between our success operational uptime
