Rohs Compliant Gyratory Crusher Delivery
1. PAINPOINT driven اوپننگ
Are you managing the escalating costs and operational headaches of primary crushing in demanding mineral processing or aggregate production? Inefficient gyratory crusher performance directly impacts your entire downstream operation and bottom line. اهم چئلينج شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or mainshaft issues can halt your primary circuit for days, گم ٿيل پيداوار ۾ سوين هزارين خرچ.
اعلي سار سنڀال خرچ: بار بار, laborintensive liner changes and component wear consume both budget and valuable maintenance crew hours.
غير مطابقت واري پيداوار جي ماپ: Poorly controlled discharge settings lead to an inconsistent feed for secondary crushers and mills, پلانٽ جي مجموعي ڪارڪردگي کي گھٽائڻ.
ماحولياتي & Supply Chain Compliance Risks: Using components or lubricants that don't meet global environmental standards like RoHS can disrupt your supply chain and limit market access for your products.
How can you achieve higher throughput with greater reliability while ensuring your equipment aligns with modern environmental procurement mandates? The solution requires a crusher engineered from the ground up for durability, درستي, ۽ تعميل.
2. پيداوار جو جائزو
The RoHS Compliant Gyratory Crusher is a primary crushing system designed for highcapacity, continuous size reduction of hard and abrasive ores or rock. It operates via a gyrating mantle within a concave crushing chamber, delivering consistent, hightonnage output for largescale mining and aggregate operations.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفمين (روم) material is directed into the top of the crusher via dump trucks or feeders.
2. ڇڪڻ وارو عمل: سنسڪرت طور تي ٻرندڙ پردو مسلسل مواد کي دٻائي ٿو، اسٽيشنري مقبرن جي خلاف, achieving size reduction through progressive compression cycles.
3. خارج ٿيڻ: ڪرش ٿيل پراڊڪٽ هيٺان ڊسچارج اوپننگ ذريعي نڪرندو آهي, with the size controlled by the vertical position of the mantle.
ايپليڪيشن جو دائرو: Hightonnage لاء مثالي (5,000+ ٽي پي ايڇ) primary crushing stations in metal mines, largescale quarries, and industrial mineral plants processing hard rock like granite, لوهه, ۽ ٽامي جي معدنيات.
حدون: Not suitable for lowcapacity operations (< 500 ٽي پي ايڇ), recycling applications with high tramp metal risk without external protection systems, or processing highly plastic/claybound materials that may cause packing.
3. بنيادي خاصيتون
Patented Concave ڊيزائن | ٽيڪنيڪل بنياد: Multisegment, alloyoptimized geometry | آپريشنل فائدا: More uniform wear distribution extends service life by up to 30%, reduces changeout frequency | ROI اثر: Lower liner cost per ton and less planned downtime for replacements
RoHSCompliant Component & Lubricant System | ٽيڪنيڪل بنياد: محدود مواد جي خاتمي (مثال, اڳواڻي, پارو) in bearings, مهر, رنگ, ۽ هائيڊولڪ سيال | آپريشنل فائدا: Ensures global supply chain compliance, simplifies international shipping and endoflife disposal | ROI اثر: Mitigates risk of project delays or fines in regulated markets; futureproofs your asset
Intelligent Chamber Automation | ٽيڪنيڪل بنياد: Hydraulic setting adjustment system with realtime position feedback | آپريشنل فائدا: Allows operators to adjust CSS remotely for product consistency; automated clearing cycle prevents stall events | ROI اثر: Maintains optimal throughput and protects drive train from costly overload damage
SpiderMounted Top Shell Design | ٽيڪنيڪل بنياد: Simplified twopiece mainshaft assembly versus traditional threepiece designs | آپريشنل فائدا: Safer, faster maintenance during mantle or concave changes—reducing service time by an average of 25% | ROI اثر: Direct labor savings and increased plant availability
ليبرينٿ مهر & مثبت دٻاء وارو نظام | ٽيڪنيڪل بنياد: Multistage sealing combined with filtered air blower to create positive pressure at dust seals | آپريشنل فائدا: Effectively excludes abrasive dust from the eccentric arrangement and lubrication system | ROI اثر: ڊرامائي طور تي برداشت واري زندگي کي وڌايو; reduces oil contamination and associated filtration costs
سڌو ڊرائيو & Torque محدود ڪرڻ جوڙڻ | ٽيڪنيڪل بنياد: Lowspeed synchronous motor coupled via an air clutch or fluid coupling | آپريشنل فائدا: Provides high starting torque while protecting motor and crusher from shock loads; enables smoother starts under load | ROI اثر: Reduces electrical stress on plant infrastructure; lowers risk of catastrophic drive system failure
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | RoHS Compliant Gyratory Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو)| 69 مهينو | 912 مهينو (with patented design) | +33% توسيع خدمت زندگي |
| Mainshaft Bearing MTBF| ~45,000 Hours| >60,000 ڪلاڪ (with advanced sealing) |>33% Reliability ۾ واڌارو |
| Concave ChangeOut Time| 4872 ڪلاڪ| 3648 ڪلاڪ (with spider design)| 25% سار سنڀال بند وقت |
| توانائي واپرائڻ في ٽين| بيس لائين (100%)| ~95% (optimized chamber flow) |5% Specific Energy Use |
| Regulatory Material Compliance| May require verification/waivers| Full RoHS documentation provided| Eliminates Procurement Risk |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 2,000 ختم ڪرڻ 12,000 ميٽرڪ ٽين في ڪلاڪ (MTPH), ماڊل سائيز ۽ فيڊ مواد تي منحصر ڪري ٿو.
موٽر پاور: 300 kW کان 800 kW standard models; engineered drives up to 1 MW+ for extraheavy duty applications.
فيڊ کولڻ: Ranges from 800mm to 1,500mm dependent on model series.
اهم مواد جي وضاحت: Mainshaft forged from highstrength alloy steel; concaves manufactured from RoHScompliant manganese steel alloys; all paints/coatings free of hexavalent chromium.
جسماني طول و عرض (عام ماڊل): Total height ~57m; جي وچ ۾ وزن نصب 150 400 ميٽرڪ ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي سيلنگ ماحول ۾ اثرائتو ذرات جي ڪنسنٽريشن سان 10 g/m³.
6. درخواست جا منظر
Copper Mine Expansion in Chile
چيلنج: A major operation needed to increase primary circuit throughput by 20% but faced space constraints and required all new equipment to meet stringent international environmental standards for export markets.
حل: Installation of a single highcapacity RoHS Compliant Gyratory Crusher replaced two older units.
نتيجا: حاصل ڪيو a 22% throughput increase within the existing footprint. Full RoHS documentation streamlined customs clearance for imported components. Predictive maintenance on the new bearing system prevented an estimated $250k unplanned stoppage in Year 2.
European Granite Quarry Modernization
چيلنج: The quarry faced rising maintenance costs on an aging primary crusher and needed compliance with EU directives on hazardous substances in machinery for both operation and future resale value.
حل: Procurement of a midsize RoHS Compliant Gyratory Crusher as the centerpiece of their plant upgrade.
نتيجا: Consistent product gradation improved secondary cone crusher efficiency by 15%. Compliance ensured no marketability restrictions within the EU. Reduced annual liner inventory costs by approximately €40k due to extended wear life.
7. تجارتي خيالات
Our commercial model is structured to provide flexibility aligned with capital planning cycles.
سامان جي قيمت جا درجا: Offered across three standard series—HeavyDuty (HD), Extra HeavyDuty (XHD), and Super Duty (SD)—with pricing scaling according to capacity ratings and builtin feature sets such as advanced automation packages.
اختياري خاصيتون: Upgrades include integrated condition monitoring sensors (وائبريشن / گرمي پد), automated lubrication systems specific to dusty environments, and custom concave profiles for unique material types.
سروس پيڪيجز: Choose from Basic Warranty support up to comprehensive Performance Contracts covering scheduled liner changes, annual inspections by factory technicians, ۽ گارنٽي حصن جي دستيابي بيان ڪيل جوابي وقتن سان.
فنانسنگ جا اختيار: We work with accredited partners to offer competitive project financing leases operating leases tailored to cash flow requirements enabling you to deploy this critical asset while preserving capital
8. FAQ
1. Q What does 'RoHS Compliant' specifically mean for a large crusher?
A It certifies that all homogeneous materials within electrical components mechanical parts subject to EU Directive2011/65/EU such as bearings seals wiring insulation paints contain levels below thresholdsfor restricted substances This ensures no compliance barriersin regulated markets
2 Q Can this crusher integrate with our existing PLC/SCADA control system?
A Yes Standard communication protocols(Modbus TCP/IP OPC UA are supportedfor seamless data exchangeon CSS power draw oil pressureand temperature allowing full integrationinto your central control room
3 Q How does the operational benefitof extended liner life translateinto actual cost savings?
A Field data shows savings are realizedthrough three channels reduced directmaterial cost fewer changeoutsrequiring less laborand increased plant availabilityproducing more revenuegeneratingtonnage overthe same period A detailedROI calculatoris available
4 Q Are there financing optionsavailable beyond standard capitalpurchase?
A Yes We offer several structuredcommercial models includingoperational leases that treatthe equipment as an operatingexpenseand fullservice rental agreementsincluding maintenance whichcan be evaluatedbasedon your financial strategy
5 سوال آرڊر کان وٺي ڪميشن ڪرڻ تائين عام ليڊ ٽائيم ڇا آهي?
A Lead times varyby modelspecificationand current manufacturingcycle Standard HDseries units typicallyhavea lead timeof months Critical pathitemslike mainshaft forgingsare managedthrough our verticallyintegrated supplychainto ensure reliability
