Rohs Compliant Crushing And Screening Equipment Bulk Order
1. PAINPOINT driven اوپننگ
Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. ڇا توهان سان مقابلو ڪري رهيا آهيو:
سار سنڀال لاءِ اضافي وقت? بار بار لائنر تبديليون, برداشت جي ناڪامي, and unscheduled stops can cost thousands per hour in lost production.
متضاد پيداوار جي درجه بندي? Fluctuating output sizes lead to rejected loads, ٻيهر پروسيسنگ خرچ, ۽ غير مطمئن گراهڪ.
وڌندڙ آپريشنل خرچ? تيز توانائي جو استعمال في ٽين پروسيس ٿيل ۽ متبادل حصن جي مسلسل ضرورت منافعي جي مارجن کي ختم ڪري ٿي.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
اسڪاليبلٽي حدون? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.
پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, hightonnage output while controlling lifecycle costs and maintaining strict compliance?
2. پيداوار جو جائزو
This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Designed for quarrying, کان کني, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ, these systems transform raw feed into precisely sized aggregates in a continuous workflow.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. پرائمري اسڪريننگ & پهچائڻ: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. ثانوي ڪرشنگ & اسڪريننگ: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. ذخيرو ڪرڻ: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.
ايپليڪيشن جو دائرو: Ideal for highvolume production of aggregates (چونا پٿر, گرينائيٽ), سليگ پروسيسنگ, and demolition concrete recycling. حدون: الٽرافائن پيسڻ لاءِ ٺهيل ناهي (ذيلي 5mm) or processing highly abrasive materials without specific, hardened liner options.
3. بنيادي خاصيتون
ترقي يافته چيمبر ڊيزائن | ٽيڪنيڪل بنياد: ڪمپيوٽر جي ماڊل ڪينيميٽيڪس ۽ اصلاحي نپ اينگلز | آپريشنل فائدا: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | ROI اثر: تائين 15% higher throughput with reduced idle time
DirectDrive Crusher Systems | ٽيڪنيڪل بنياد: Vbelts ۽ لاڳاپيل اجزاء جو خاتمو | آپريشنل فائدا: More efficient power transfer, reduced maintenance points, and quieter operation | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 58% lower energy consumption per ton crushed
متحد PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized automation with realtime monitoring of load, دٻاءُ, ۽ گرمي پد | آپريشنل فائدا: Operators can optimize performance from a single station; automated safety shutdowns protect components | ROI اثر: Reduces diagnostic time by an average of 30% and prevents major mechanical damage
RoHSCompliant Component Sourcing | ٽيڪنيڪل بنياد: Strategic procurement of electrical systems, هائيڊولڪس, and wear parts verified free of restricted hazardous substances (پي بي, ايڇ جي, سي ڊي, وغيره) | آپريشنل فائدا: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | ROI اثر: Mitigates risk of costly retrofits or compliance penalties in regulated markets
ماڊل اسڪرين & Conveyor Setup | ٽيڪنيڪل بنياد: Bolttogether sections with standardized components | آپريشنل فائدا: Enables rapid reconfiguration for different product specs or easier transport between sites | ROI اثر: Reduces plant reconfiguration downtime by up to 40% ويلڊڊ ڍانچي جي مقابلي ۾
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Pressurized spray bars at key transfer points synchronized with conveyor operation | آپريشنل فائدا: خاص طور تي هوا ۾ پيدا ٿيندڙ ذرات کي گھٽائي ٿو, سائيٽ جي حفاظت ۽ ماحولياتي تعميل کي بهتر بنائڻ | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations
Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our RoHSCompliant Crushing & اسڪريننگ حل | فائدو (% سڌارو) |
|||||
| ايم بي ايف (ناڪامين جي وچ ۾ وچولي وقت) بيئرنگ | ~1 200 ڪلاڪ |>1 800 ڪلاڪ |>50% سڌارو |
| توانائي جو واھپو (kWh/ton پروسيس ٿيل) | وڏي پيماني تي مختلف آهي; بيس لائين = 100% |8% |8% گهٽتائي |
| اوسط لائنر جي تبديلي جو وقت (پرائمري جوڙو) 46 ڪلاڪ |3 ڪلاڪ |33% تيز |
| تعميل دستاويز & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 ڊي بي اي جي گھٽتائي |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 ختم ڪرڻ 1 200 ميٽرڪ ٽين في ڪلاڪ.
بجلي جي گهرج: Primary plant options from 150 kW کان 450 ڪلواٽ ڳنڍيل لوڊ; designed for heavyduty industrial grid connection.
مواد جي وضاحت: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
جسماني طول و عرض (Example Primary + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation
6. درخواست جا منظر
Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues
اڏاوت & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations
7 تجارتي خيالات
Pricing tiers are structured around throughput capacityand configuration complexity
ٽائر I(200500 tph): Base stationaryor trackmounted singlestage plants
ٽائر II(500900 tph): Multistage plantswith secondary crushingand advanced screening
ٽائر III(900+ tph): Custom engineeredsystems with automation integration
Optional features include automated setting regulation(خودڪار سيٽنگ جو ضابطو) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds
8 FAQ
Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment
Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness
Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing
Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries
سوال اسان جي آپريشن ۽ سار سنڀال ٽيمن لاءِ ڪهڙي تربيت ڏني وئي آهي?
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements
