Rohs Compliant Coke Vibration Screen Quote
1. PAINPOINT driven اوپننگ
Is your coke screening operation facing persistent, costly bottlenecks? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, غير موثر ذرات جي علحدگيءَ سان سڌو سنئون اثر پوي ٿو, پيداوار جي معيار, ۽ هيٺئين لائن. عام چئلينج شامل آهن:
حد کان وڌيڪ ڏنڊ کڻڻ: Inconsistent screening allows undersized coke fines into the product stream, degrading quality for blast furnace or foundry customers and risking contract penalties.
انڌو ڪرڻ & بند وقت: Moisture and sticky particles rapidly blind screen decks, بار بار گهربل, laborintensive stoppages for manual cleaning. This unplanned downtime can cut effective operating hours by 1525%.
اعلي سار سنڀال خرچ: ميٽيلرجيڪل ڪوڪ جي گھڻائي واري فطرت اسڪرين پينلز تي لباس کي تيز ڪري ٿي, ڊيڪ, ۽ exciters, leading to high parts replacement costs and maintenance labor.
غير موثر ظرفيت جو استعمال: Vibrators with insufficient power or poor motion fail to fully stratify material, causing good product to report to the oversize stream or limiting the total throughput of the screening station.
ماحولياتي & حفاظت جي تعميل: Dust emission at transfer points from inadequate sealing and concerns over equipment material safety (مثال, heavy metals) add regulatory complexity.
Are you searching for a robust screening solution that directly addresses these issues with proven reliability and a clear return on investment?
2. پيداوار جو جائزو
The ROHS Compliant Coke Vibration Screen is a heavyduty industrial screening machine engineered for the precise size classification of metallurgical coke. It separates crushed coke into defined fractions (مثال, ڌماڪي جي فرنس نٽ ڪوڪ, ڪوڪ ملائڻ) while ensuring all materials in construction comply with the Restriction of Hazardous Substances (ROHS) هدايت.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Crushed coke is uniformly distributed onto the fully sealed feed box of the vibrating screen.
2. اعلي ڪارڪردگي Stratification: A powerful dualvibrator system imparts a linear or elliptical motion, aggressively conveying material while stratifying particles by size through multiple deck levels.
3. قطعي جدائي: Sized particles pass through precisely sized screen panel apertures on each deck.
4. Discrete Discharge: Correctly sized fractions are discharged from separate outlets into designated chutes for downstream processing or stockpiling.
ايپليڪيشن جو دائرو: Primary and secondary sizing of metallurgical coke in steel plants, coke production facilities, ۽ فائونڊريز. Ideal for handling dry or slightly moist materials.
حدون: Not designed as a dewatering screen for slurry applications or for extreme sticky claybound materials without specialized screen media.
3. بنيادي خاصيتون
ROHSCompliant Material Suite | ٽيڪنيڪل بنياد: محدود مواد جي خاتمي (پي بي, سي ڊي, ايڇ جي, وغيره) برقي اجزاء ۾, مهر, ۽ ڪوٽنگ | آپريشنل فائدا: Guarantees global market accessibility and simplifies endoflife equipment disposal | ROI اثر: Eliminates risk of noncompliance fines and facilitates smoother export/import logistics.
ترقي يافته اينٽي بلائننگ سسٽم | ٽيڪنيڪل بنياد: Combination of highGforce vibration and optional balltray or ultrasonic deck cleaners | آپريشنل فائدا: Maintains nearoriginal screening efficiency by preventing aperture blockage | ROI اثر: Increases uptime by up to 20% and reduces manual cleaning labor costs.
DustTight Modular Sealing | ٽيڪنيڪل بنياد: Multilayer rubber seals with quickclamp access panels at all transfer points | آپريشنل فائدا: Contains dust at feed, خارج ٿيڻ, and between decks, پلانٽ جي هوا جي معيار کي بهتر ڪرڻ | ROI اثر: Reduces housekeeping costs and minimizes dust collection system load.
HeavyDuty ڊيڪ جي تعمير | ٽيڪنيڪل بنياد: Reinforced side plates with tensioned modular polyurethane or rubbercoated steel panels | آپريشنل فائدا: Withstands abrasive impact of coke, extending panel service life by 3050% over standard wire mesh | ROI اثر: Lowers consumable parts cost and reduces changeout frequency.
Dual CounterRotating Exciters | ٽيڪنيڪل بنياد: Two synchronized vibrator motors generating a linear force vector for consistent material travel | آپريشنل فائدا: قابل اعتماد فراهم ڪري ٿي, adjustable amplitude for optimal stratification without complex mechanical drives | ROI اثر: Ensures stable capacity rating achievement with lower maintenance than single eccentric shaft designs.
HuckBolt® Frame Assembly | ٽيڪنيڪل بنياد: Highshear strength lock bolt technology used in all structural connections | آپريشنل فائدا: Creates a rigid frame that resists loosening under constant vibration stress | ROI اثر: Eliminates frame weld failures and reduces longterm structural maintenance to near zero.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام ڪوڪ اسڪرين) | ROHS Compliant Coke Vibration Screen Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪريننگ جي ڪارڪردگي (درستگي) | 8590% on primary sizing duty| برقرار 9295% efficiency via antiblinding tech| +58% more product in correct grade |
| پينل سروس زندگي (ابراھيندڙ لباس)69 months with wire mesh|1215 months with proprietary polyurethane blend| +50100% گهڻي زندگي|
| ناڪامي جي وچ ۾ وچولي وقت (ساخت وارو)| Frequent bolt retorquing; weld checks annually| Huckbolt design requires no retorquing; 5year warranty on frame| ~80% reduction in structural upkeep|
| Downtime for Cleaning| 23 hours per shift for severe blinding|<1 hour per shift with active antiblinding systems| تائين 60% گم ٿيل وقت ۾ گهٽتائي|
| Regulatory Material Compliance| May contain noncompliant components in wiring/seals| Full component traceability & ROHS compliance documentation| گھٽائي ٿو 100% of ROHSrelated market access risk|
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Sizes from 1.2m x 3.0m to 2.4m x 6.0m; ذريعي ذريعي 150 جي طرف 1200 metric tons per hour depending on aperture size and feed gradation.
بجلي جي گهرج: کان ٻه وائبريٽر موٽر 2 x 7.5 kW کان 2 x 30 ڪلواٽ (400V/50Hz يا ٻيا معيار). Total installed power includes motor starters with overload protection.
مواد جي وضاحت: Main frame carbon steel ST37; Side plates abrasionresistant steel; Screen Decks tensioned system with polyurethane/AR steel panels; Seals oilresistant rubber; Vibrators IP66 rated with continuous duty bearings.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان مختلف آهي (مثال, Model CCVS1848 approx.: L=6m,W=3m,H=2m; Weight ~8,500 kg).
ماحولياتي آپريٽنگ رينج: ماحول جي درجه حرارت: 20°C کان +45°C; Designed for dustladen atmospheres up to IP65 enclosure standards on electricals.
6. درخواست جا منظر
[Steel Plant Blast Furnace Feed] چيلنج: A major integrated steel mill experienced high fines content (>10%) in their nut coke fraction (1025ايم ايم), reducing permeability in the blast furnace burden.حل: Installation of a twodeck ROHS Compliant Coke Vibration Screen fitted with slotted polyurethane panels.نتيجا: Fines carryover reduced to <5%, improving furnace efficiency by an estimated 1%. Screen panel replacement interval extended from every eight months to fourteen months.
[مرچنٽ ڪوڪ پروڊيوسر] چيلنج: Frequent blinding on secondary screens during humid weather caused daily downtime for rodding out decks.حل: Retrofit of existing screens with this model's highGforce exciter system combined with indirect balltray cleaners.نتيجا: Blindingrelated stoppages decreased by over 70%, allowing consistent achievement of rated plant capacity regardless of atmospheric conditions.
7. تجارتي خيالات
قيمت جا درجا: Equipment pricing is structured based on machine size (ڇت جو علائقو), drive power configuration (standard vs highG), choice of screen media type (standard wire cloth vs premium polyurethane), inclusion/exclusion of antiblinding accessories.
معياري ڊيوٽي ٽائر: For controlledfeed secondary screening applications.
HeavyDuty ٽائر: For primary sizing roles involving high impact loads at the feed point.
ڪسٽمائيز ٽائر: For integration into existing structures or special material handling requirements.
اختياري خاصيتون & پيڪيجز:
Weather covers
Integrated spray bars for dust suppression
ترقي يافته حالت مانيٽرنگ سينسر
متغير فریکوئنسي ڊرائيو
اسپيئر پارٽس اسٽارٽر کٽ
سروس پيڪيجز: Available as annual support contracts covering scheduled inspections vibrator regreasing critical spare parts holding
Financing Options Flexible capital equipment financing can be arranged including leaseto own structures which preserve working capital
FAQ
Q ڇا توهان جون اسڪرينون اسان جي موجوده بنيادن جي جوڙجڪ سان مطابقت رکن ٿيون?
A Our engineering team provides detailed interface drawings including load data dynamic forces We can design adaptor frames if necessary ensuring compatibility without major civil modifications
سوال اسان جي مجموعي پلانٽ جي توانائي جي استعمال تي متوقع اثر ڇا آهي?
A Field data shows these screens typically operate within industrystandard specific energy consumption bands The efficiency gains from reduced downtime often result in net positive energy utilization per ton processed
Q How does ROHS compliance affect lead times component availability?
A We maintain certified inventory chains All key electrical mechanical components are sourced from suppliers guaranteeing full documentation Lead times align standard heavy machinery production schedules
Q توهان ڪارڪردگي جي ضمانت فراهم ڪري سگهو ٿا?
A Yes we offer guaranteed minimum capacity throughput based agreed feed material characteristics Guarantees also cover structural integrity specific wear part life under normal operating conditions
Q What does typical installation commissioning involve?
A We provide comprehensive erection manuals supervised installation available Our commissioning process includes static dynamic alignment checks vibration analysis ensure optimal longterm operation
