Rohs مطابق 250 300tph Stone Crushing Plant Distributors
1. PAINPOINT driven اوپننگ
Are you managing a midtolarge scale aggregate operation and facing persistent bottlenecks in output and compliance? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300 tph crushing plant is a critical production asset, yet standard configurations often introduce significant operational friction. عام چئلينج شامل آهن:
غير منصوبا بند وقت: Component failures in nonintegrated systems can halt your entire line for 2448 ڪلاڪ, costing thousands in lost production and labor.
ريگيوليٽري & Tender Disqualification: An increasing number of municipal and international construction projects now mandate RoHS (خطرناڪ مواد جي پابندي) compliance for equipment. Noncompliant plants risk being excluded from lucrative contracts.
غير مطابقت رکندڙ ذريعي: Fluctuations in feed material or suboptimal crushing chamber flow lead to an average output below the 280 tph ٽارگيٽ, failing to meet project schedules.
High Lifetime Operating Costs: Frequent replacement of nondurable wear parts and energyinefficient drives silently erode profit margins over a 5year period.
آپريشنل پيچيدگي: Plants requiring constant manual adjustment and monitoring divert skilled personnel from highervalue maintenance and optimization tasks.
مرڪزي سوال آهي: توهان ڪيئن قابل اعتماد حاصل ڪري سگهو ٿا, highvolume production while futureproofing your investment against evolving environmental regulations? حل هڪ مقصد انجنيئر ۾ آهي RoHS Compliant 250300tph Stone Crushing Plant.
2. پيداوار جو جائزو
This product is a stationary or semistationary aggregate production plant engineered for consistent output within the 250 جي طرف 300 tonnesperhour range. It is designed from the ground up to comply with RoHS Directive 2011/65/EU, ensuring the controlled use of lead, پارو, ڪيڊميم, hexavalent chromium, PBB, and PBDE in its electrical components, ڪوٽنگ, and manufactured assemblies.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏو کاڌو مواد (≤750mm) is reduced by a robust jaw crusher or gyratory crusher.
2. ثانوي & ٽيٽيري ڪرشنگ: Material is conveyed to cone crushers for further size reduction and shaping to meet specific aggregate gradations.
3. اسڪريننگ & ترتيب ڏيڻ: Vibrating screens separate crushed material into specified product sizes; oversize مواد recirculated آهي.
4. مواد سنڀالڻ: A network of conveyors with centralized control ensures efficient transfer between stages.
5. مٽي دٻائڻ: انٽيگريڊ اسپري سسٽم منتقلي پوائنٽن تي ذرات جي اخراج کي ڪنٽرول ڪن ٿا.
ايپليڪيشن جو دائرو: روڊ جي بنياد لاء مجموعي پيداوار لاء مثالي, تيار ميڪس ڪنڪريٽ, اسفالٽ, ۽ ريلوي ballast. گرينائيٽ لاء مناسب, چونا پٿر, بيسالٽ, ۽ درياهه جو پٿر.
حدون: Not designed for abrasive metal ores or sticky, highclay content materials without specific feeder and crusher configuration modifications.
3. بنيادي خاصيتون
RoHSCompliant Component Architecture | ٽيڪنيڪل بنياد: Substitution of restricted substances in electrical wiring, PLCs, relays, switches, and structural coatings. | آپريشنل فائدا: Guarantees eligibility for tenders requiring environmental compliance and simplifies endoflife equipment recycling. | ROI اثر: Protects contract revenue streams avoids potential fines for noncompliance in regulated regions.
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Centralized PLC with touchscreen HMI providing realtime monitoring of power draw, throughput جي شرح,and crusher cavity levels.| آپريشنل فائدا: Your operators can optimize feed rates dynamically prevent chokefeeding events,and identify inefficiencies instantly reducing unplanned stops.| ROI اثر: Field data shows a consistent throughput improvement of 812% versus manually adjusted plants.
HighEfficiency Crushing Chamber Design | ٽيڪنيڪل بنياد: Liner profiles and kinematics optimized through DEM (ڌار عنصر ماڊلنگ) simulation for specific rock types.| آپريشنل فائدا: Delivers superior particle shape index (پي ايس آءِ) for premium aggregates increases chamber utilization reduces recirculating load.| ROI اثر: Improves final product value by up to 15% lowers cost per tonne through reduced wear on downstream crushers.
متحد چيسس & اڳي گڏ ڪيل ماڊلز | ٽيڪنيڪل بنياد: Primary secondary,and screening sections are built onto heavyduty unitary frames or modular skids.| آپريشنل فائدا: اندازي مطابق سائيٽ جي انسٽاليشن جو وقت گھٽائي ٿو 40% minimizes civil works requirements simplifies future relocation.| ROI اثر: Cuts project commissioning costs gets your plant operational weeks faster accelerating revenue generation.
Advanced Dust Abatement Integration | ٽيڪنيڪل بنياد: Strategically placed spray nozzles with solenoid valves tied to conveyor operation plus optional bag filter points.| آپريشنل فائدا: Maintains particulate emission levels well within local regulatory limits creates a safer healthier working environment.| ROI اثر: Mitigates risk of work stoppages due to environmental violations reduces longterm respiratory health liabilities for personnel.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | RoHS Compliant 250300tph Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| ~8588% (مقرر & اڻ شيڊول بند وقت) |>92% (with intelligent monitoring & unified design) | +5% جي طرف +7% |
| بجلي جو استعمال في ٽين| بيس لائين (100%) | آپٽمائزڊ ڊرائيو & chamber geometry reduce draw | 10% جي طرف 15% |
| ڪپڙا پارٽ لائف (Mn18/22 Liners)| Subject to feed abrasiveness | DEMoptimized profiles distribute wear more evenly | +20% جي طرف +30% |
| تنصيب & ڪم ڪرڻ جو وقت| 810 weeks for component assembly | ~56 weeks with preassembled modules | 40% |
| Regulatory Preparedness| May require costly retrofits for RoHS/REACH | Full documentation & material declarations provided from delivery | واپسي جي قيمت کي ختم ڪري ٿو & risk |
5. ٽيڪنيڪل وضاحتون
نامياتي ظرفيت جي حد: 250 - 300 ٽين في ڪلاڪ (کاڌ خوراڪ جي سختي جي بنياد تي مختلف آهي <180 ايم پي اي سفارش ڪئي).
پرائمري کولہو جا اختيار: جهيڙيندڙ (900x1200mm) يا Gyratory Crusher.
ثانوي / ثانوي اسٽيج: Two units of HighEfficiency Cone Crushers.
اسڪريننگ اسٽيج: ملٽي ڊيڪ HeavyDuty Vibrating Screens (ڪل اسڪريننگ ايريا ≥25m²).
ڪل انسٽال ٿيل پاور: لڳ ڀڳ 550 - 650 ڪلواٽ.
اهم مواد جي وضاحت: All electrical components cables PLCs switches compliant with RoHS Directive; structural steel with RoHScompliant primers/coatings.
Overall Footprint (ايل ايڪس ڊبليو): Approximately 85m x 45m (ترتيب تي منحصر).
ماحولياتي آپريٽنگ رينج: Designed for 20°C to +50°C ambient temperature; dust suppression system effective up to relative humidity of80%.
6. درخواست جا منظر
Highway Construction Consortium EUFunded Project Challenge Specific problem was prequalification required all major equipment suppliers to provide full RoHS compliance certificates standard crushing plants did not meet this criterion risking disqualification Solution Implementation of a turnkey RoHS Compliant 280tph limestone crushing plant Results Plant was approved for tender secured €45M contract project completed on schedule with zero compliancerelated audit findings
Large Aggregate Producer Expanding into Recycled Concrete Challenge Needed to integrate concrete recycling into existing virgin stone line without crosscontamination and with strict control over hazardous substance content from recycled feed Solution A dedicated RoHS Compliant 250tph plant configured with an electromagnetic separator and impact crusher for recycled concrete aggregate RCA production Results Produces highspec RCA meeting EN standards opened new revenue stream increased overall site utilization by30%
7. تجارتي خيالات
اسان جا حل لچڪدار سطحن ۾ پيش ڪيا ويا آهن:
معياري تشڪيل جو درجو: Includes core RoHS compliant crushing screening conveyingand dust suppression systems.Priced as a complete packagewith volumebased discounts availablefor multiple units.
بهتر ڪيل ترتيب واري درجي: Adds advanced condition monitoring sensors automated metal detection tramp iron relief systemsand highercapacity dust filters.Optional features are quoted separatelyto tailor the plantto specific site conditions.
We support your investment through:
Comprehensive Service Packages rangingfrom annual inspections to fullcoverage maintenance agreementswith guaranteed response times.
Financing Options including equipment leasingand leasetoown programsto preserve capital expenditure budgets.Please inquirefor detailed termsand eligibility.
8. FAQ
1. Q How do you verifyand document RoHS compliancefor the entire plant
A We providea consolidated technical filewith Material Declarations Certificatesof Conformityfrom our component suppliersand our own Declarationof Incorporationfor the assembled machineryensuring full traceabilityfor your project documentation
2 Q Can this plant be integratedwith our existing nonRoHS compliant feedingor stockpiling systems
A Yes the corecrushingandscreeningplantis designedas amoduleWhile we recommenda fullsystem approachfor optimal performanceit can acceptfeedfrom legacy systemsThe compliance certificationwill applyspecificallyto the new equipment supplied
3 Q What isthe expected impacton our spare parts inventoryand cost
A Wear parts mantles concaves jaw plates remain unchangedin compositionfor performance reasonsElectricaland control spares will beRoHS compliantwhich may havea slight initial cost premiumoffsetby reduced obsolescence riskand improved availabilityin regulated markets
4 Q How does the intelligent control systemimprove operational efficiency
A The system provides actionable databy monitoring motor loadsand cavity levelsIt allows operatorsto adjust feeder ratesto maintain optimal crusher performancepreventing both underutilizationand overloadstypically increasing average throughputby8%
5 Q Are there financing optionsavailablefor international buyers
A Yes we workwith export credit agenciesand international trade banksto structure financing solutionsincluding lettersof creditand mediumterm loan facilitiestailoredto crossborder transactions
