ڪواري بيلسٽ کرشنگ سامان وينڊر سرٽيفڪيٽ
ھدف ٿيل ڪواري بيلسٽ کرشنگ حل: انجڻ جي ذريعي, وضاحت لاءِ ٺهيل
1. PAINPOINT driven اوپننگ
مسلسل پيداوار, specificationgrade ريلوي ballast هڪ نازڪ اڃان مطالبو آپريشن آهي. غير موثر ڪرشنگ عمل سڌو سنئون توهان جي هيٺئين لائن ۽ پروجيڪٽ جي ٽائيم تي اثر انداز ڪن ٿا. ڇا توهان انهن مسلسل چئلينج کي منظم ڪري رهيا آهيو?
هاء Abrasion خرچ & اڻ شيڊول بند وقت: سختي جو مسلسل پيس, abrasive rock rapidly wears crusher components, leading to frequent stoppages for liner changes and maintenance, disrupting your entire production schedule.
خراب پيداوار جي شڪل & فني نسل: Cubical particles are essential for track stability. Flaky or elongated aggregates fail specification checks, while excess fines represent wasted tonnage and potential environmental handling issues.
Inconsistent Throughput and Bottlenecks: Can your primary crushing stage keep up with feed, or does it create a bottleneck that idles your loading and secondary processing equipment?
Rising Operational Expenditure: Are you facing escalating costs from energy consumption, manual adjustment labor, and the high frequency of wear part replacement?
صحيح پرائمري کرشنگ سامان صرف خريداري ناهي; it's a strategic decision that defines your plant's productivity and profitability for years.
2. پيداوار جو جائزو: HEAVYDUTY JAW CRUSHER FOR BALLAST PRODUCTION
This heavyduty jaw crusher is engineered as the primary workhorse for highvolume quarry ballast production. It is designed to accept large feed material from the quarry face and reduce it to a consistent, manageable size for secondary crushing and screening.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks deposit blasted rock (عام طور تي 1000mm تائين) directly into the crusher’s vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), which removes natural fines and bypasses subsize material.
2. ابتدائي گھٽتائي: The VGF directs oversize material into the robust crushing chamber, where a steep nip angle and aggressive crushing action apply immense compressive force to fracture the rock.
3. خارج ٿيڻ & پهچائڻ: ڪٽيل مواد اڳوڻي بند ٿيل سيٽنگ تي خارج ڪيو ويو آهي (سي ايس ايس) onto the main product conveyor for transport to subsequent processing stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت جي ابتدائي گھٽتائي لاء مثالي, ٻرندڙ آتشي پٿر (گرينائيٽ, بيسالٽ) and dense limestone to produce railway ballast, سب بيس, and other construction aggregates.
حدون: پريز اسڪريننگ کان سواءِ چپچپا يا مٽيءَ واري مواد لاءِ مناسب ناهي. وڌ ۾ وڌ فيڊ جي سائيز ماڊل جي چونڊ جي ذريعي مقرر ڪئي وئي آهي; extremely slabby feed may require prior breaking.
3. بنيادي خاصيتون
ماڊلر جبڑے جي ڊيزائن | ٽيڪنيڪل بنياد: گوليون, reversible لباس سيڪشن | آپريشنل فائدا: تائين لائينر جي تبديلي جي گھٽتائي کي گھٽائي ٿو 50%. Operators can replace sections individually or rotate them for even wear utilization. | ROI اثر: Lower labor costs per maintenance event and increased crusher availability directly boost annual production tonnage.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: Enables remote CSS adjustment in minutes under load for precise product size control. Provides automatic clearing of chamber blockages. | ROI اثر: دستي شيم ترتيبن کي ختم ڪري ٿو, minimizes unplanned stoppages from tramp metal or bridging, مسلسل مخصوص پيداوار کي يقيني بڻائي.
QuarryGrade Steel Frame & گولي وارو رولر بيئرنگ | ٽيڪنيڪل بنياد: Fabricated steel plate housing with oversized bearing seats | آپريشنل فائدا: Provides exceptional structural integrity to withstand decades of highcycle fatigue loading from hard rock crushing. | ROI اثر: Extended service life of core crusher structure reduces longterm capital replacement costs.
اصلاحي ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: Computermodeled kinematics and nip angle design | آپريشنل فائدا: Promotes interparticle crushing action in the lower chamber zone, enhancing cubical product shape while reducing direct wear on jaw dies. | ROI اثر: Higher yield of premium, specificationcompliant ballast stone with less waste fines generation.
انٽيگريڊ موٽر بيس & بيلٽ ڊرائيو | ٽيڪنيڪل بنياد: Unified base frame supporting crusher, ڊرائيو موٽر(ايس), and sheaves | آپريشنل فائدا: Simplifies installation alignment reduces site preparation work ensures optimal Vbelt tensioning during operation.| ROI Impact Faster plant commissioning lower installation contractor fees reduced risk of belt slippagerelated inefficiencies
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Mechanical Toggle Jaw) | اسان جي جبڑے کولہو حل | فائدو |
| : | : | : | : |
| CSS ترتيب ڏيڻ جو وقت (Under Load) | 46 ڪلاڪ (دستي شيم) | < 10 منٽ (هائيڊولڪ) | ~95% تيز |
| ڪپڙا پارٽ لائف (Mn18/22 Liners in Granite) | ~400k MTON | ~550k MTON (Field data shows typical improvement)| ~37% longer |
| Total Energy Consumption per Tonne Crushed| بيس لائين 100%| لڳ ڀڳ 92%| ~8% reduction |
| منصوبابندي ڪيل سار سنڀال Downtime (سالياني)| ~ 120 ڪلاڪ| ~70 hours| ~42% less |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1300mm x 1000mm
وڌ ۾ وڌ فيڊ سائيز: 850mm ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 150mm 250mm (optimized for ballast)
گنجائش جي حد (@ CSS 200mm): تائين 750 MTPH (varies with feed material)
ڊرائيو پاور جي گهرج: 200 kW برقي موٽر
ڪل وزن (ڪڪڙ + Motor Base): ~62 metric tons
اهم مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; Martensitic steel jaw dies standard; Optional ceramic composite liners for feed hopper.
ماحولياتي آپريٽنگ رينج: معياري لوبريڪيشن سسٽم سان گڏ 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل.
6. درخواست جا منظر
Granite Quarry Expansion Project – National Rail Network Supplier
چيلنج: A major supplier needed to increase ballast output by 40% but was constrained by their existing primary crusher’s downtime for liner changes and mechanical adjustments.
حل: Implementation of our heavyduty jaw crusher with modular jaw dies and hydraulic toggle system as the new primary stage.
نتيجا: Plant achieved target throughput increase within six months. Liner change downtime reduced from two shifts to one shift per event. Product shape consistency improved, reducing rejections at final screening.
Basalt Aggregate Producer – Port Infrastructure Development
چيلنج: Producing highspecification armor stone ۽ railway ballast from extremely abrasive basalt led to unsustainable wear part costs in their conventional primary crushers.
حل: Installation of our jaw crusher configured specifically for high abrasion resistance.
نتيجا: Wear life on stationary jaw plates increased by an average of 30%. Combined with easier maintenance access operational cost per tonne was reduced by an estimated 22%
7 تجارتي خيالات
Our quarry ballast crushing equipment is offered through a transparent tiered pricing structure:
Base Equipment Tier Includes core crusher drive motor base VGF feeder skid walkways ladders standard instrumentation
Optional Features Tier Includes automated grease lubrication system dust suppression spray system extended wear part packages advanced motor starters remote monitoring hardware interface
Service Packages Choose from three levels Annual Inspection & Advisory Full Maintenance Contract Turnkey Wear Part Management including scheduled changeouts
We offer several commercial pathways including direct capital purchase longterm lease agreements or tailored financing plans structured through our industrial partners designed to align payment schedules with your project cash flow
FAQ
What type of secondary/tertiary crusher works best downstream from this unit?
For optimal railway ballast shaping this jaw crusher is typically paired with a cone crusher in closed circuit configuration Field data indicates this combination most effectively controls particle shape while managing overall plant yield
How does this equipment handle uncrushable material like tramp metal?
The hydraulic toggle system incorporates an automatic release function When an uncrushable object enters the chamber pressure builds triggering the hydraulic cylinders to open wider allowing the object to pass preventing catastrophic damage
عام ترسيل ليڊ ٽائيم ڇا آهن?
For standard models lead time ranges between months following order confirmation Custom configurations may require additional engineering time We provide detailed project planning schedules upon request
Can we retrofit features like hydraulic adjustment onto our existing older jaw crushers?
No The hydraulic toggle system requires specific frame geometry casting design Retrofitting existing mechanical toggle machines is not feasible due fundamental structural differences
What training do you provide operators maintenance staff?
We include comprehensive onsite commissioning training covering safe operation routine inspection procedures basic troubleshooting A detailed operations maintenance manual specific provided digitally in advance
