Quarry Ballast کرشنگ سامان جي پيداوار جي فهرست
ھدف ٿيل ڪواري بيلسٽ کرشنگ حل: Maximize Yield, گھٽ ۾ گھٽ گھٽ وقت
ڇا توهان پنهنجي بالسٽ جي پيداوار واري لائن ۾ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو? Inconsistent particle shape leading to excessive waste? Or perhaps escalating maintenance costs and unplanned downtime are eroding your project margins. پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the challenges in producing specificationgrade railway ballast are quantifiable: every hour of crusher downtime can cost thousands in lost production and delayed projects. Reject material that fails to meet stringent size and shape specifications represents direct revenue loss. توهان ڪيئن مسلسل حاصل ڪري سگهو ٿا, highvolume output of cubical aggregate while controlling operational expenses and protecting your core crushing assets?
پيداوار جو جائزو: گٽي جي پيداوار لاء اعلي گنجائش پرائمري جبڑے کولہو
This heavyduty primary jaw crusher is engineered specifically for the initial reduction of blasted quarry rock into primary aggregate for railway ballast. Its design focuses on creating the optimal feed material for secondary cone crushing, where final shaping occurs.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Blasted rock (عام طور تي 1000mm تائين) is fed into the robust vibrating grizzly feeder, which bypasses subsize material to increase effective capacity.
2. ڪنٽرول ٿيل فريگمينٽيشن: The fixed jaw and a steeply angled moving jaw create a aggressive crushing action, ensuring high reduction ratios (عام طور تي 6:1 جي طرف 8:1) هڪ پاسو ۾.
3. مسلسل خارج ٿيڻ: هائيڊولڪ ترتيب ڏيڻ وارو بند ٿيل سيٽنگ (سي ايس ايس) allows operators to finetune output size in minutes, maintaining a consistent feed for downstream processes.
4. مواد جي وهڪري: Crushed material is discharged onto a main conveyor for transport to secondary crushing and screening stages.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت لاء مثالي, ٻرندڙ آتشي پٿر (گرينائيٽ, بيسالٽ) and limestone quarries focused on highvolume ballast production. Suited for stationary plants or large mobile setups.
حدون: Not designed as a finishing crusher; final cubical shaping requires secondary/tertiary crushing. وڌ ۾ وڌ فيڊ جي سائيز ماڊل جي چونڊ جي ذريعي مقرر ڪئي وئي آهي.
بنيادي خاصيتون: Engineered for Ballast Quarry Demands
HeavyDuty Jaw Die Design | ٽيڪنيڪل بنياد: Manganese steel alloy with optimized tooth profile | آپريشنل فائدا: Extended wear life in abrasive rock crushing, reduced frequency of die rotation/replacement | ROI اثر: Lower cost per ton on wear parts, increased crusher availability
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for tension and relief | آپريشنل فائدا: Enables quick CSS adjustment and automatic uncrushable material release (tramp iron relief) | ROI اثر: Minimizes risk of major component damage from stall events, reduces downtime from clearing blockages
Robust Bearing Housing Design | ٽيڪنيڪل بنياد: Singlepiece cast steel housings with large diameter spherical roller bearings | آپريشنل فائدا: Handles high shock loads from irregular feed, ensures reliable operation under constant heavy load | ROI اثر: Increased mean time between failures (ايم بي ايف), lower longterm maintenance costs
مربوط موٽر & ڊرائيونگ جي حفاظت | ٽيڪنيڪل بنياد: Directdrive configuration with minimal external components | آپريشنل فائدا: Simplified maintenance access while ensuring operator safety compliance | ROI اثر: Reduced service time during routine inspections, lower risk of safetyrelated stoppages
ڳوڙهي ڪنٽرول سسٽم انٽرفيس | ٽيڪنيڪل بنياد: PLCbased automation with realtime monitoring of power draw, سي ايس ايس, ۽ برداشت جي درجه حرارت | آپريشنل فائدا: Allows operators to optimize throughput and detect anomalies before they cause failure | ROI اثر: Predictive maintenance capability prevents catastrophic failures, توانائي جي استعمال کي بهتر بڻائي ٿو
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | اسان جي پرائمري جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| ڪپڙا پارٽ لائف (ابراھيندڙ پٿر) | ~450,000 tons per die set| ~600,000 tons per die set| +33% |
| گھٽتائي جي شرح (اڪيلو پاسو) | 6:1 عام حد| تائين 8:1 حاصل ڪرڻ جي قابل| +25% امڪاني |
| CSS ترتيب ڏيڻ جو وقت (مشيني) | 6090 minutes average| 95% دستيابي| >95% دستيابي| +3 سيڪڙو پوائنٽون |
_Figures based on internal field performance data tracking in granite quarries; actual results depend on specific material characteristics and operational practices._
ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1200mm x 830mm
وڌ ۾ وڌ فيڊ سائيز: 1000mm ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 150mm 250mm (adjustable)
گنجائش جي حد: 450 750 ميٽرڪ ٽين في ڪلاڪ (dependent on CSS and material density)
ڊرائيو پاور جي گهرج: 160 kW برقي موٽر
ڪڪڙ جو وزن (موٽر کان سواء & سپورٽ ڪري ٿو): لڳ ڀڳ 48,000 ڪلو
اهم مواد جي وضاحت: اعلي طاقت ويلڊڊ اسٽيل فريم; ASTM A128 گريڊ B3/B4 مينگنيز اسٽيل جوڙو مري ويو; جڙيل مصر اسٽيل سنسڪرت shaft.
ماحولياتي آپريٽنگ رينج: Designed for operation from 20°C to +45°C ambient temperature.
ايپليڪيشن منظرنامو
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: A national rail project required a 40% increase in Class I ballast production. The existing primary crusher was a bottleneck, with frequent liner changes causing unpredictable downtime.
حل: Implementation of our heavyduty primary jaw crusher with the hydraulic toggle system and advanced wear profile jaws.
نتيجا: جي ذريعي وڌي ويو 45%. Wear part life extended by an average of 30%, reducing scheduled liner change stops from four per year to three. Plant availability increased by over four percentage points.
Basalt Quarry Operating Cost Reduction
چيلنج: High energy costs and excessive fines generation (<22ايم ايم) in the primary stage were reducing saleable ballast yield.
حل: Installation of our jaw crusher configured with an optimized stroke and speed for basalt fragmentation.
نتيجا: Field data showed a reduction in fines generation at the primary stage by approximately 18%. Power consumption per ton crushed decreased by an estimated 7%. The improved particle shape fed more efficiently into the secondary cone crushers.
تجارتي خيالات
Our quarry ballast crushing equipment is offered through flexible commercial models designed for capital planning.
سامان جي قيمت جا درجا: Configurations range from standard models to premium packages including integrated automation controls and extended wear part kits.
اختياري خاصيتون & واڌارو: Options include automated grease lubrication systems, ريموٽ مانيٽرنگ ٽيليميٽيڪس پيڪيجز, specialized jaw die profiles for ultraabrasive rock.
سروس پيڪيجز: Choose from basic warranty support up to comprehensive fullservice maintenance agreements that include scheduled inspections, wear part inventory management, ۽ ترجيحي فيلڊ سروس.
فنانسنگ جا اختيار: We partner with leading industrial finance providers to offer leasetoown agreements, operating leases tailored to seasonal production cycles.
اڪثر پڇيا ويا سوال
1. Is this primary crusher compatible with our existing secondary cone crushers and screening plant?
ها. The core function is to provide a consistent range of optimally sized feed material. Our engineering team can review your downstream equipment specifications to ensure compatibility and recommend CSS settings.
2. عام تنصيب جو وقت ڇا آهي?
For a turnkey station including base frame feeder discharge conveyor installation typically requires weeks depending on site preparation Our modular design reduces onsite assembly time compared to traditional welded structures
3. How does this solution impact our overall plant efficiency?
By providing a more consistent controlled product size it allows your secondary crushers to operate at their optimal setting reducing cycle times of recirculating load This directly increases total plant throughput
4 ڇا تجارتي شرطون موجود آهن?
We offer outright purchase as well as several financing structures including long term leases which can preserve capital Service contracts can be structured separately or bundled into monthly payments
5 اسان جي آپريشن ٽيم لاءِ ڪهڙي تربيت ڏني وئي آهي?
Comprehensive onsite training covers safe operation routine maintenance checks troubleshooting procedures We provide detailed manuals
